Abstract: Systems and methods for processing multi-page mail pieces include a first unwinder that produces single width web and a second unwinder that produces a double width web. A merger/aligner having a slitter is located downstream from the second unwinder, and a cutter is located downstream from the merger/aligner. The slitter slits the double width web into two single width webs, and all of the single width webs are fed into the cutter. The cutter cuts the webs cross-wise at appropriate locations to separate the webs into individual sheets of a desired length.