Patents Assigned to Polychem Corporation
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Patent number: 6096831Abstract: Disclosed is a olefin resin composition comprising a propylene resin (PP) and an ethylene resin (PE) at a PP:PE mixing ratio of 97 to 60:3 to 40 by weight, the propylene resin and the ethylene resin having such dynamic melt viscoelasticity that the PE to PP viscosity ratio, i.e., .eta.r=.eta.PE/.eta.PP, is more than or equal to 0.1 and less than 1 at 1 rad/sec and more than or equal to 0.70 at 100 rad/sec and that the difference of modulus of melt elasticity between PP and PE, i.e., .DELTA.G'=GPP-GPE, is 10000 Pa or more; an olefin sheet comprising the olefin resin composition; and an olefin resin laminated sheet having a surface layer and an intermediate layer in which the intermediate layer comprises the olefin resin composition.Type: GrantFiled: December 24, 1998Date of Patent: August 1, 2000Assignee: Japan Polychem CorporationInventors: Yoshinobu Nagaoka, Akihiko Egashira, Toshimitsu Hasegawa, Osamu Akaike, Asami Hirashima
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Patent number: 6063504Abstract: Disclosed is a composite olefin resin laminated sheet comprising a surface layer and an intermediate layer, wherein the surface layer comprises an olefin resin composite material having a melt flow rate of not higher than 20 g/10 min and a density of 1.00 to 1.90 g/cm.sup.3, and the intermediate layer comprising (1) a composite olefin resin composition comprising 100 parts by weight of an olefin resin composite material having a melt flow rate of not higher than 20 g/10 min and a density of 1.00 to 1.90 g/cm.sup.3 and 0.01 to 10 parts by weight of polytetrafluoroethylene or (2) an olefin resin composition comprising 100 parts by weight of an olefin resin having a melt flow rate of 0.3 to 20 g/10 min and a density of not less than 0.890 g/cm.sup.3 and 0.01 to 10 parts by weight of polytetrafluoroethylene.Type: GrantFiled: December 4, 1998Date of Patent: May 16, 2000Assignee: Japan Polychem CorporationInventors: Yoshinobu Nagaoka, Akihiko Egashira, Toshimitsu Hasegawa
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Patent number: 6063493Abstract: A pressure-sensitive adhesive tape which is a laminate made up of (1) a woven fabric layer whose warp and weft are thermoplastic-resin-made flat yarns, (2) a layer of polyethylene having a density (D) of 0.875 to 0.917 kg/cm.sup.3 and an MFR of 1 to 25 g/10 min, laminated to one surface or both surfaces of the woven fabric layer, and (3) a pressure-sensitive adhesive layer laminated to the polyethylene layer (2), wherein the laminate fulfills the following relationship:W.ltoreq.-0.03T+2.4in which T represents the thickness (.mu.m) of the polyethylene layer, and W represents the tear strength (kg) of the pressure-sensitive adhesive tape in the crosswise direction thereof, wherein the pressure-sensitive adhesive tape can be cut by hand in the direction rectangular to the longer direction of the tape.Type: GrantFiled: December 11, 1997Date of Patent: May 16, 2000Assignees: Japan Polychem Corporation, Diatex Co., Ltd.Inventors: Tatsuoki Saitou, Takashi Yamashita, Takashi Fukushima, Masaru Nihouda
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Patent number: 6040374Abstract: There is provided a propylene resin composition having an Izod impact strength (23.degree. C., notched) of not less than 5 kJ/m.sup.2 and a flexural modulus of not less than 500 MPa, wherein as measured by electron spectroscopy for chemical analysis, the ratio of the valence electron spectral intensity at a bond energy of 16.5 eV to the valence electron spectral intensity at a bond energy of 13.5 eV, I 16.5/I 13.5, is in the range of 1.6 to 2.0.There is also provided a method for evaluating a propylene resin composition, which comprises subjecting a propylene resin composition to electron spectroscopy for chemical analysis to measure the ratio of the valence electron spectral intensity at a bond energy of 16.5 eV to the valence electron spectral intensity at a bond energy of 13.5 eV, I 16.5/I 13.5; and evaluating, based on the ratio, the amount of a rubber component present on the surface of the composition.Type: GrantFiled: August 5, 1998Date of Patent: March 21, 2000Assignee: Japan Polychem CorporationInventors: Yoshihiro Sobajima, Etsushi Akashige, Hironari Fujii, Akira Amano
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Patent number: 6034177Abstract: There is provided a propylene resin composition consisting essentially of the following components (a) and (b):component (a): 100 parts by weight of a propylene-ethylene block copolymer composed of 60 to 80% by weight of crystalline polypropylene homopolymer moiety (unit A moiety), and 20 to 40% by weight of ethylene-propylene random copolymer moiety (unit B moiety) having an ethylene content of 30 to 60% by weight and a weight-average molecular weight (Mw) of 200,000 to 400,000, the melt flow rate of the component (a) being from 25 to 100g/10 min; andcomponent (b): 1 to 60 parts by weight of an ethylene-.alpha.-olefin copolymer rubber containing 20 to 50% by weight of an .alpha.-olefin having 3 to 16 carbon atoms.Type: GrantFiled: January 16, 1998Date of Patent: March 7, 2000Assignee: Japan Polychem CorporationInventors: Yoshihiro Sobajima, Yuu Hayakawa
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Patent number: 6015857Abstract: A propylene resin composition having excellent physical property balance (heat resistance and impact strength at low temperature), and excellent injection molding processability as well as excellent paintability is provided, which propylene resin composition comprises component (a): a propylene-ethylene block copolymer comprising 85-95% by weight of a crystalline polypropylene homopolymer portion (unit A) and 5-15% by weight of an ethylene-propylene random copolymer portion (unit B) having an ethylene content of 30-60% by weight, the melt flow rate of the total component (a) being 50-500 g/10 min in an amount of 100 parts by weight, component (b): talc having an average particle diameter of 1.5-10 .mu.m and an average aspect ratio of 4 or more in an amount of 10-60 parts by weight, and component (c): an ethylene-1-octene copolymer comprising 20-50% by weight of 1-octene, and having a density of 0.86-0.89 g/cm.sup.3 and a tensile strength at break of 10 MPa or more in an amount of 10-60 parts by weight.Type: GrantFiled: November 12, 1997Date of Patent: January 18, 2000Assignee: Japan Polychem CorporationInventors: Yoshihiro Sobajima, Masashi Shimouse, Masahide Hamaura, Akira Yamaji
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Patent number: 5992644Abstract: In accordance with the teachings of the present invention, a waste water treatment system for removing sludge from within a rectangular clarifying tank as provided. The waste water treatment system includes a plurality of sludge collector flights attached to a pair of parallel chains for collecting sludge and scum within the waste water. Each of the collector flights includes a non-metallic elongated main body portion having spaced top and bottom walls connected by spaced front and rear walls for defining a hollow, interior cavity. Buoyant foam material is disposed within the interior cavity for increasing the buoyancy of the collector flight. The waste water treatment system further includes integrated plastic bull and drive sprockets and a chain drive assembly for driving a pair of parallel drive chains attached to the integrated plastic bull and drive sprockets. The chain drive assembly includes dual drive shafts exterior to the waste water with each extending across half the width of the tank.Type: GrantFiled: June 16, 1998Date of Patent: November 30, 1999Assignee: Polychem CorporationInventor: Joseph R. Hannum
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Patent number: 5990220Abstract: A propylene resin composition having suitability to coating is disclosed which comprises (a) 100 parts by weight of a propylene-ethylene block copolymer comprising 60 to 95% by weight of a crystalline polypropylene unit and 5 to 40% by weight of an ethylene-propylene random copolymer unit, (b) 2 to 120 parts by weight of an ethylene-.alpha.-olefin copolymer obtained by polymerization using a metallocene catalyst, containing 20 to 65% by weight of an .alpha.-olefin having 3 to 8 carbon atoms, and having a melt flow rate of 0.5 to 40 g/10 min and a density of 0.85 to 0.90 g/cm.sup.3, (c) 0.1 to 120 parts by weight of a filler selected from talc, mica, and a fibrous filler, (d) 5 to 40% by weight of a propylene polymer having grafted thereto 0.1 to 25% by weight, based on the total polymer, of maleic anhydride or a hydroxyl-containing maleic anhydride derivative, and (e) 0 to 10% by weight of a hydroxyl-terminated diene polymer or a hydrogenation product thereof.Type: GrantFiled: February 6, 1997Date of Patent: November 23, 1999Assignee: Japan Polychem CorporationInventors: Yoshihiro Sobajima, Hironari Fujii, Masashi Shimouse
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Patent number: 5965654Abstract: A polyolefin-based plastic composition suitable for an automotive molded pillar member such as a pillar garnish. The plastic composition comprises (A) block copolymer in an amount ranging from 53 to 68 parts by weight, the block copolymer having a Melt Flow Rate (at 230.degree. C. and under 2.16 kg) ranging from 20 to 50 g/10 min. and containing crystalline polypropylene section in an amount ranging from 90 to 95% by weight, having a density of not lower than 0.908 g/cm.sup.3, and propylene-ethylene random copolymer section in an amount ranging from 5 to 10% by weight, the propylene-ethylene random copolymer section having an ethylene content ranging from 35 to 45% by weight; (B) ethylene-1-butene copolymer rubber in an amount ranging from 12 to 20 parts by weight and having a density ranging from 0.85 to 0.87 g/cm.sup.3 and a Melt Flow Rate (at 230.degree. C. and under 2.16 kg) ranging from 0.2 to 5 g/10 min.Type: GrantFiled: April 23, 1997Date of Patent: October 12, 1999Assignees: Nissan Motor Co., Ltd, Nihon Plast Co., Ltd., Japan Polychem CorporationInventors: Tomio Hirata, Kazuo Matsuyama, Kazuyuki Yamamoto, Kazushige Ohnishi, Yukihito Zanka, Takuya Kurio, Takashi Niimi, Satoru Ichikawa, Motoru Komatsu, Masahiro Terada, Hirosuke Kamae, Akira Kawai
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Patent number: 5889099Abstract: A thermoplastic resin composition improved in terms of prevention of mold contamination, comprising the following components (A) to (G):component (A): 55 to 75% by weight of a propylene-ethylene block copolymer including a propylene homopolymer moiety having a melt flow rate of 15 to 50 g/10 min. and an isotactic pentad fraction of at least 0.97, said block copolymer having a melt flow rate of 10 to 30 g/10 min. and an ethylene content of 2 to 6% by weight,component (B): 0 to 10% by weight of an ethylene-propylene copolymer rubber having a melting temperature of 30.degree. to 60.degree. C. and a melt flow rate of 0.2 to 2 g/10 min.,component (C): 5 to 15% by weight of an ethylene-.alpha.-olefin copolymer rubber having a melting temperature of 60.degree. to 100.degree. C. and a melt flow rate of 0.3 to 2 g/10 min.,component (D): 15 to 25% by weight of a talc having an average particle diameter of up to 5 .mu.m and a specific surface area of at least 3.5 m.sup.Type: GrantFiled: February 21, 1997Date of Patent: March 30, 1999Assignees: Japan Polychem Corporation, Toyota Jidosha Kabushiki KaishaInventors: Takayuki Nagai, Toshio Niimi, Yukihito Zanka, Ikuo Tsutsumi, Hiroki Sato
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Patent number: 5806658Abstract: In accordance with the teachings of the present invention, a composite non-metallic and metallic chain for use in a waste water treatment system is provided. The chain includes a plurality of non-metallic chain link barrel connecting elements including central teeth receiving portions. Each of the barrel elements include first and second end portions extending from opposite ends of the teeth receiving portion. A plurality of metallic side bar members interconnect the non-metallic barrel elements and are rotatably coupled to the end portions of the barrel elements. A plurality of non-metallic bearing members are disposed about the end portions of the barrel elements between adjacent metallic side bar members for reducing friction and wear between the adjacent side bar members. A plurality of non-metallic clip members are secured with indentations formed in the end portions of the barrel elements for securing the metallic side bar members thereto.Type: GrantFiled: April 29, 1996Date of Patent: September 15, 1998Assignee: Polychem CorporationInventor: Joseph R. Hannum
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Patent number: 5788837Abstract: In accordance with the teachings of the present invention, a waste water treatment system for removing sludge from within a rectangular clarifying tank as provided. The waste water treatment system includes a plurality of sludge collector flights attached to a pair of parallel chains for collecting sludge and scum within the waste water. Each of the collector flights includes a non-metallic elongated main body portion having spaced top and bottom walls connected by spaced front and rear walls for defining a hollow, interior cavity. Buoyant foam material is disposed within the interior cavity for increasing the buoyancy of the collector flight. The waste water treatment system further includes integrated plastic bull and drive sprockets and a chain drive assembly for driving a pair of parallel drive chains attached to the integrated plastic bull and drive sprockets. The chain drive assembly includes dual drive shafts exterior to the waste water with each extending across half the width of the tank.Type: GrantFiled: April 29, 1996Date of Patent: August 4, 1998Assignee: Polychem CorporationInventor: Joseph R. Hannum
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Patent number: 5777020Abstract: A thermoplastic resin composition comprising (A) a propylene/ethylene block copolymer, (B) a combination of a low-crystalline ethylene/butene random copolymer resin and an amorphous ethylene/butene random copolymer rubber, or a combination of an ethylene/octene copolymer rubber and an ethylene/propylene copolymer rubber, (C) a specific block elastomer, and (D) talc. This composition has good injection molding properties, can reveal excellent flexural modulus, heat resistance and surface hardness, and is suitable for producing such injection-molded products as interior automotive trims.Type: GrantFiled: November 15, 1996Date of Patent: July 7, 1998Assignees: Japan Polychem Corporation, Toyota Jidosha Kabushiki KaishaInventors: Takayuki Nagai, Yasutoshi Jagawa, Takeyoshi Nishio, Yukihito Zanka, Ikuo Tsutsumi, Izumi Ishii, Hiroki Sato, Hironari Sano
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Patent number: 5714531Abstract: A propylene resin extruded article comprising 100 parts by weight of a propylene resin, 0.03 to 2 parts by weight of a metal salt of a rosin compound, 0.01 to 1 part by weight of a tertiary amine light stabilizer, and 0.01 to 0.5 part by weight of an aromatic phosphite and/or phosphonite antioxidant, and a propylene resin extruded article further comprising 0.01 to 0.5 part by weight of an antistatic agent in addition to the above components. The resin compound comprising the above components does not contaminate extrusion equipment, and the extruded articles are excellent in transparency, hue, thermal aging resistance and, when the antistatic agent is used, are excellent in antistatic property.Type: GrantFiled: January 21, 1997Date of Patent: February 3, 1998Assignee: Japan Polychem CorporationInventors: Kazumasa Fujimura, Hitoshi Inagaki