Abstract: A screen panel for a vibratory machine is disclosed. The screen panel can include a reinforcing structure having a top surface. The reinforcing structure can define a plurality of apertures through the reinforcing structure. A polymer layer can have a bottom surface that is arranged over the top surface of the reinforcing structure. The polymer layer can define a plurality of apertures therethrough. Each aperture of the plurality of apertures of the polymer layer can be aligned with a single respective aperture of the plurality of apertures of the reinforcing structure.

Abstract: A screen system for screening a mixture of particulate materials includes a support frame configured for receiving a plurality of modular and replaceable screen panels. Each screen panel defines a plurality of apertures that extend along a vertical direction through the screen panel and a plurality of insert recesses that are positioned around the plurality of apertures. One or more ceramic aperture inserts are positioned within the insert recesses such that the screen panel and the ceramic aperture inserts define a screening surface, and wherein each of the plurality of apertures in the screening surface are at least partially defined and surrounded by the ceramic aperture inserts.

Abstract: Systems and methods associated with screening systems are provided. In one example implementation, a screening system has a plurality of screen panels. Each of the screen panels define a screening surface with one or more apertures configured to separate material. The system includes a panel node associated with each of the plurality of screen panels. The system includes a controller node associated with the screening system. The controller node is operable to communicate with each panel node. Each panel node can include one or more sensing elements. The panel node further comprises a communication circuit configured to wirelessly communicate information to the controller node.

Abstract: Apparatus, systems, and methods for providing a screening surface in a vibratory machine are provided. In one example embodiment, a screening system includes a plurality of bucker bar covers. Each bucker bar cover is adapted to fit over one of a plurality of bucker bars. Each bucker bar cover can have one or more recesses. The system further includes a plurality of panel fastening members (e.g., panel fastening straps, panel fastening shrouds, etc.). Each panel fastening member is adapted to extend across the plurality of bucker bar covers in one of the one or more recesses of the bucker bar covers. Each panel fastening member can have a fastening feature. The system can further include a plurality of screen panels. Each screen panel can have a fastening recess having a shape adapted to engage with the fastening feature of one of the panel fastening members.

Abstract: Apparatus, systems, and methods for providing a screening surface in a vibratory machine are provided. In one example embodiment, a screening system includes a plurality of bucker bar covers. Each bucker bar cover is adapted to fit over one of a plurality of bucker bars. Each bucker bar cover can have one or more recesses. The system further includes a plurality of panel fastening members (e.g., panel fastening straps, panel fastening shrouds, etc.). Each panel fastening member is adapted to extend across the plurality of bucker bar covers in one of the one or more recesses of the bucker bar covers. Each panel fastening member can have a fastening feature. The system can further include a plurality of screen panels. Each screen panel can have a fastening recess having a shape adapted to engage with the fastening feature of one of the panel fastening members.

Abstract: A screening panel and screening arrangement are provided for screening materials. The screening panel includes a peripheral frame having a first side frame member and an opposing second side frame member defining an opening therebetween. Further, the screening panel includes a plurality of spaced elongated screening ribs defining a screening surface of the screening panel. The screening panel includes a one or more sets of screening ribs that extend continuously across at least a portion of the screening surface of the screening panel in a non-parallel direction relative to a flow direction of material in the screening arrangement.

Abstract: A system, method, and apparatus for detecting wear in a screening arrangement is disclosed. The system, method, and apparatus can include a sensor that is configured to provide a notification signal when a surface of a screen panel has worn to a threshold level. The threshold level can be based at least in part on the amount of wear that requires replacement of a screen panel to prevent breakthrough or contamination. The notification signal provided by the sensor can be used to identify which screen panel or region of screen panels has been worn to the threshold level so that the screen panels can be replaced in a timely manner. The sensor may be coupled to a conductor embedded in one of the screen panels that is altered when a screen panel has worn to a threshold level, triggering the sensor to provide the notification signal.

Abstract: A screening panel is provided for screening particulate materials. The screening panel includes a peripheral frame and a plurality of ribs. The peripheral frame has an upper surface, a lower surface, and an outer peripheral surface interconnecting the upper surface and lower surface. Further, the peripheral frame defines an opening. The ribs extend across the opening and define a screening surface. Each of the plurality of ribs has a substantially flat upper surface. The screening panel further includes at least one generally arcuate raised member extending from the upper surface of each of the plurality of ribs. The raised members facilitate screening the particulate materials.

Abstract: A screening panel is provided for screening particulate materials. The screening panel includes a peripheral frame and a plurality of ribs. The peripheral frame has an upper surface, a lower surface, and an outer peripheral surface interconnecting the upper surface and lower surface. Further, the peripheral frame defines an opening. The ribs extend across the opening and define a screening surface. Each of the plurality of ribs has a substantially flat upper surface. The screening panel further includes at least one generally arcuate raised member extending from the upper surface of each of the plurality of ribs. The raised members facilitate screening the particulate materials.

Abstract: A system, method, and apparatus for detecting wear in a screening arrangement is disclosed. The system, method, and apparatus can include a sensor that is configured to provide a notification signal when a surface of a screen panel has worn to a threshold level. The threshold level can be based at least in part on the amount of wear that requires replacement of a screen panel to prevent breakthrough or contamination. The notification signal provided by the sensor can be used to identify which screen panel or region of screen panels has been worn to the threshold level so that the screen panels can be replaced in a timely manner. The sensor may be coupled to a conductor embedded in one of the screen panels that is altered when a screen panel has worn to a threshold level, triggering the sensor to provide the notification signal.

Abstract: A screening arrangement and a modular system and modular protective cover for protecting a support frame in a screening arrangement is disclosed. The modular system includes a plurality of modular protective covers mounted in side-by-side relationship. Each of the modular protective covers includes a top surface and two opposing side walls that define a recess. The modular protective cover has a male component located at a first end of the modular protective cover and a female component located at a second end of the modular protective cover. The male component of the modular protective cover is adapted to mate with the female component of an adjacent modular protective cover to provide a generally continuous protective surface along a length of a support frame.

Abstract: A screening arrangement and a modular system and modular protective cover for protecting a support frame in a screening arrangement is disclosed. The modular system includes a plurality of modular protective covers mounted in side-by-side relationship. Each of the modular protective covers includes a top surface and two opposing side walls that define a recess. The modular protective cover has a male component located at a first end of the modular protective cover and a female component located at a second end of the modular protective cover. The male component of the modular protective cover is adapted to mate with the female component of an adjacent modular protective cover to provide a generally continuous protective surface along a length of a support frame.

Abstract: A conversion kit for interconnecting particulate screening panels to a support frame includes a plurality of panels, an interface and a connecting pin. A method of using the conversion kit includes the steps of providing at least two of the screening panels each defining at least one locating recess; providing an interface having at least one skirt depending therefrom and a bore therethrough; providing at least one pin defining a head and an opposing extension; attaching the head in the locating recesses to connect the screening panels together; inserting the skirt in an aperture of a support frame; and inserting the opposing extension in the bore of the skirt to attach the screening panels to the support frame for screening particulates.

Abstract: The invention provides for a screening panel of a synthetic plastics material which has a screening surface and plug socket connections adapted to secure the panel releasably in a side-by-side relationship with similar panels. The panel includes a spacer element along one peripheral edge of the panel and extending in a direction transverse to the screening surface of the panel and being integral and unitary with the panel so that in side view the panel is substanitally L-shaped. The spacer element is adapted to space the screening surface of the panel from a second screening surface substantially parallel to the screening surface of the panel to thereby form a double screen deck supported on the same support frame.