Patents Assigned to POLYFLOW, LLC
  • Patent number: 11906078
    Abstract: A pipe coupling assembly for joining two sections of polymer pipe, the pipe coupling assembly comprising: an insert configured for positioning within an end region of a first section of polymer pipe and an end region of a second section of polymer pipe, such that an annular gap is formed between the insert and the end regions of polymer pipe; an adhesive configured for sealing the annular gap between the insert and the end regions; and an external coupler for positioning over the end regions and joining the first and second sections of polymer pipe.
    Type: Grant
    Filed: September 11, 2020
    Date of Patent: February 20, 2024
    Assignee: Polyflow LLC
    Inventors: Liang Yu, James Fenwick Mason
  • Publication number: 20230392729
    Abstract: There is provided an end fitting for connecting two sections of pipe to one another, the end fitting comprising a first tubular member, and a second tubular member disposed coaxially about the first tubular member to delimit an annular gap therebetween for receiving an end portion of a pipe. A sleeve is disposed coaxially about the first tubular member and within the annular gap such that a pressurised medium is receivable between the sleeve and one of first and second tubular members to move at least a portion of the sleeve radially and thereby clamp the end portion of the pipe between the first and second tubular members when received in the annular gap. The end fitting may have particular application in conveying oil and gas field fluids, including hydrocarbon fluids.
    Type: Application
    Filed: June 1, 2022
    Publication date: December 7, 2023
    Applicant: Polyflow, LLC
    Inventor: Liang YU
  • Patent number: 11708533
    Abstract: Plastic conversion vessels such as pyrolytic reactors convert plastic waste materials such as polymers, or hydrocarboneous material, or both, via in situ chemical reactions comprising cracking, recombination, reforming, recracking, and the like, to usable chemical compounds such as naphtha, diesel fuel, heavy oil, wax, and the like. Inherent within the polymers and/or carbonaceous material are generally solid, inert residues such as various fillers, pigments, flame retardants, silica, aluminum, talc, glass, clay, and so forth. Such solid inert residues (SIR) must be treated to remove residual volatile organic material therefrom in order to meet acceptable environmental standards and/or limits. A heated dryer for treating the SIR comprises heating units to remove excessive volatile organic material therefrom as when moved along a conveyor that transfers said material to a collection area. The collection area comprises one or more pistons that are capable of compacting and discharging said SIR material.
    Type: Grant
    Filed: August 25, 2021
    Date of Patent: July 25, 2023
    Assignee: RES Polyflow LLC
    Inventors: George W. Strekal, Jay Schabel, Richard A. Schwarz, Mehmet A. Gencer, Richard K. Peterson, Cassten Everidge
  • Patent number: 11629801
    Abstract: Pipe body for an unbonded reinforced thermoplastic pipe (uRTP), the pipe body including a fluid retaining liner, an intermediate layer located radially outwardly of the fluid retaining liner, and a protective sheath located radially outwardly of the intermediate layer. The pipe body includes an end portion for terminating the pipe body at an end fitting. At the end portion, the intermediate layer is bonded to the fluid retaining liner. Away from the end portion, the intermediate layer remains unbonded to the fluid retaining liner.
    Type: Grant
    Filed: February 26, 2021
    Date of Patent: April 18, 2023
    Assignee: Polyflow LLC
    Inventors: Matthew Carney, Spencer Green, Raymond Nicholas Burke
  • Patent number: 11118114
    Abstract: A process and an apparatus for pyrolysis of mixed plastic feedstock producing petroleum products are described. In one example, a process for producing petroleum products includes charging feedstock of mixed polymer materials into a reactor apparatus. Heat energy is applied to the feedstock while advancing the feedstock through the reactor apparatus in an anaerobic operation. The energy input to the reactor apparatus is controlled by controlling a temperature gradient within the reactor vessel to produce petroleum gas product. The process involves in situ chemical reactions comprising cracking and recombination reactions that that are controlled to convert solid hydrocarbonaceous portion of the feedstock to molten fluids and gases inside the reactor vessel and to produce gaseous petroleum products which exit the reactor vessel. The separated solid residue from the pyrolysis process is also removed from the reactions vessel.
    Type: Grant
    Filed: February 28, 2020
    Date of Patent: September 14, 2021
    Assignee: RES POLYFLOW LLC
    Inventors: Jay Schabel, Richard A. Schwarz, Charles W. Grispin, Mehmet A. Gencer, Joseph D. Hensel
  • Patent number: 10935168
    Abstract: A reinforced thermoplastic pipe having a polymeric barrier layer formed about a longitudinal axis; at least one first non-metallic reinforcement layer configured to carry an internal pressure load surrounding the polymeric barrier layer; at least one second non-metallic reinforcement layer configured to carry an axial load surrounding the at least one first reinforcement layer; and a polymeric cover layer surrounding the at least one second reinforcement layer. At least one of the first or second reinforcement layers is braided. In some embodiments, the lay angles of the first and second reinforcement layers are selected to reduce the axial compression force in the pipe in a constrained application. In another embodiment, an interior helical metallic layer around which the polymeric barrier layer is formed, the interior layer being an interlocked metallic carcass, a flat helically wound strip or a helically wound wire.
    Type: Grant
    Filed: November 21, 2018
    Date of Patent: March 2, 2021
    Assignee: Polyflow LLC
    Inventors: Liang Yu, Jing Liu
  • Patent number: 10711202
    Abstract: A process and an apparatus for pyrolysis of mixed plastic feedstock producing petroleum products are described. In one example, a process for producing petroleum products includes charging feedstock of mixed polymer materials into a reactor apparatus. Heat energy is applied to the feedstock while advancing the feedstock through the reactor apparatus in an anaerobic operation. The energy input to the reactor apparatus is controlled by controlling a temperature gradient within the reactor vessel to produce petroleum gas product. The process involves in situ chemical reactions comprising cracking and recombination reactions that that are controlled to convert solid hydrocarbonaceous portion of the feedstock to molten fluids and gases inside the reactor vessel and to produce gaseous petroleum products which exit the reactor vessel. The separated solid residue from the pyrolysis process is also removed from the reactions vessel.
    Type: Grant
    Filed: March 29, 2017
    Date of Patent: July 14, 2020
    Assignee: RES POLYFLOW LLC
    Inventors: Jay Schabel, Richard A. Schwarz, Charles W. Grispin, Mehmet A. Gencer, Joseph D. Hensel
  • Publication number: 20190162335
    Abstract: A reinforced thermoplastic pipe having a polymeric barrier layer formed about a longitudinal axis; at least one first non-metallic reinforcement layer configured to carry an internal pressure load surrounding the polymeric barrier layer; at least one second non-metallic reinforcement layer configured to carry an axial load surrounding the at least one first reinforcement layer; and a polymeric cover layer surrounding the at least one second reinforcement layer. At least one of the first or second reinforcement layers is braided. In some embodiments, the lay angles of the first and second reinforcement layers are selected to reduce the axial compression force in the pipe in a constrained application. In another embodiment, an interior helical metallic layer around which the polymeric barrier layer is formed, the interior layer being an interlocked metallic carcass, a flat helically wound strip or a helically wound wire.
    Type: Application
    Filed: November 21, 2018
    Publication date: May 30, 2019
    Applicant: Polyflow LLC
    Inventors: Liang Yu, Jing Liu
  • Publication number: 20180187802
    Abstract: A method of manufacturing a flexible pipe that may include directing a first polymer composition through a first manifold and directing the first polymer composition along an outer surface of a metal tubular structure to form a first polymer tubular structure having an outer surface. Additionally, the method may include directing a second polymer composition through a second manifold and directing the second polymer composition onto the outer surface of first polymer tubular structure to form a second polymer tubular structure having an outer surface polymer tubular structure. Further, directing a third polymer composition through a third manifold and directing the third polymer composition onto the outer surface of second polymer tubular structure to form the flexible pipe. The flexible pipe includes a first layer made of the first polymer composition, a second layer made of the second polymer composition, and a third layer made of the third polymer composition.
    Type: Application
    Filed: December 29, 2017
    Publication date: July 5, 2018
    Applicant: Polyflow LLC
    Inventors: James R. Copeland, Liang Yu
  • Patent number: 8641871
    Abstract: Processes for pyrolyzing hydrocarbonaceous material are provided. A process for pyrolyzing hydrocarbonaceous material includes charging a reactor with a feed material comprising hydrocarbonaceous material, heating the feed material, and collecting liquid product from the reactor which is anaerobic in operation. At least 5% of the organic carbon atoms which are not present in an aromatic ring of a compound of the feed material are present in an aromatic ring of a compound in a liquid portion of the product.
    Type: Grant
    Filed: January 25, 2011
    Date of Patent: February 4, 2014
    Assignee: RES Polyflow LLC
    Inventor: Charles W. Grispin
  • Publication number: 20130160886
    Abstract: A system for monitoring leakage in a pipe system including a pipe, a flexible tube extending through an inside of the pipe, an end fitting assembly connecting each end of the tube to a corresponding end of the pipe which creates an annulus and a monitoring system for detecting leakage from the tube into the annulus. A method for creating multiple flow paths in an existing pipe is also provided.
    Type: Application
    Filed: December 6, 2012
    Publication date: June 27, 2013
    Applicant: POLYFLOW, LLC
    Inventor: POLYFLOW, LLC