Patents Assigned to Polyfoam Products, Inc.
  • Patent number: 7459488
    Abstract: A process and polymer foam composition for removing hydrocarbon material from wanted material containing water by bringing an isocyanate-containing prepolymer and a gaseous expansion agent, with or without a diluent and/or cell control agent, into contact with the materials, allowing the composition to react with the water to form a flexible foam and removing the polymer foam obtained from the wanted material.
    Type: Grant
    Filed: March 2, 2006
    Date of Patent: December 2, 2008
    Assignee: Polyfoam Products, Inc.
    Inventors: Pat Donahue, E. Richard Huber, Pat L. Murray
  • Patent number: 7316099
    Abstract: The present invention is a spaced sheathing roofing system and method in which roof cladding is placed onto batten strips positioned on roof rafters. The roof cladding is attached using an adhesive. The attachment component is preferably a polymer adhesive, more preferably a polyurethane, for adhering the roof cladding. The adhesive is preferably sprayed onto the lower surface of the placed roof cladding while also being sprayed onto the batten strips and the supporting truss rafters. The sprayed adhesive bonds the adjacent roof cladding together and also bonds the roof cladding to the batten strips to form a monolithic structure. In addition, the sprayed layer of adhesive forms an insulative layer while also forming a waterproof barrier.
    Type: Grant
    Filed: November 14, 2002
    Date of Patent: January 8, 2008
    Assignee: Polyfoam Products, Inc.
    Inventors: David H. Faulkner, Robert L. Ferrante, E. Richard Huber, Pat L. Murray
  • Patent number: 7249443
    Abstract: The present invention is an insulated pitched roofing system for a sloped deck in which an insulating sheet is adhered to the sloped deck or to a roofing substrate and the roof tiles are adhered to the insulating sheet with a polymer adhesive. The polymer adhesive is preferably a froth liquid polyurethane foam.
    Type: Grant
    Filed: November 14, 2002
    Date of Patent: July 31, 2007
    Assignee: Polyfoam Products, Inc.
    Inventors: David H. Faulkner, Robert L. Ferrante, E. Richard Huber, Pat L. Murray
  • Publication number: 20060208000
    Abstract: A dispensing gun assembly including a gun body having a handle and a housing attached to the gun body. The housing includes first and second fluid passageways and first and second valve receiving bores. The fluid passageways are segregated from one another within the housing. First and second valves are received in the valve receiving bores. Each valve has open and closed positions and the valves move within the valve receiving bores when changing between the open and closed positions. A trigger member controllably contacts the valves and a nozzle assembly is connected to the housing.
    Type: Application
    Filed: August 3, 2005
    Publication date: September 21, 2006
    Applicant: Polyfoam Products, Inc.
    Inventors: Pat Murray, E. Huber
  • Patent number: 6793098
    Abstract: A dispensing system for mixing at least first and second components and dispensing an expanding foam is disclosed. The system includes separate vessels, each containing a foam component, and a dispensing apparatus. The dispensing apparatus includes a cartridge assembly mounted on a body assembly. The cartridge assembly includes a mix chamber and first and second ports, each for supplying a foam component to the mix chamber. A pair of adjusting valves is mounted to the cartridge assembly with each valve operable to adjust the flow of each foam component to the mix chamber. A pair of hoses connects the vessels to the cartridge assembly. Each adjusting valve is a variable orifice device in the cartridge assembly having the capability of varying the flow area of the port. The present invention also includes a method for adjustably controlling, at the dispensing apparatus, the flow of each of the first and second components to the mixing chamber to alter their ratio therein.
    Type: Grant
    Filed: September 11, 2002
    Date of Patent: September 21, 2004
    Assignee: Polyfoam Products, Inc.
    Inventors: E. Richard Huber, Pat L. Murray, Robert L. Ferrante, Pat Donahue
  • Patent number: 6164021
    Abstract: A hip and ridge roof sealing and attachment system including a polyurethane foam adhesive first applied in a space between adjacent roof tiles along a hip or ridge of the roof. The first application of the polyurethane foam adhesive fills the space between the adjacent roof tiles. The polyurethane foam adhesive applied in a second application to adhere a lower surface of a hip or ridge tile to the first application of polyurethane foam adhesive and the adjacent roof tiles. The method of installing the hip and ridge roofing system includes the steps of applying a first layer of urethane foam adhesive in the space between adjacent roof tiles at a hip or ridge of a roof and adhering a hip or ridge tile to the first layer of urethane foam adhesive.
    Type: Grant
    Filed: February 4, 1999
    Date of Patent: December 26, 2000
    Assignee: Polyfoam Products, Inc.
    Inventors: E. Richard Huber, Pat L. Murray, David H. Faulkner, Robert L. Ferrante
  • Patent number: 6130268
    Abstract: A two component polyurethane adhesive and a method of bonding construction materials to various construction substrates. The adhesive being the reaction product of two separate components that are mixed together immediately prior to application upon dispensing onto a substrate. The first part of the adhesive, referred to as the "A-side," may be either an NCO terminated prepolymer or a polymeric MDI (methylene diphenyl diisocyanate). The second part of the adhesive, referred to as the "B-side," is a blend of rigid, elastomeric, and flexible polyols and extenders. The adhesive formed by mixing the A-side and B-side components, is a frothing foam that has a consistency such that it does not run or drip when applied to the substrate, that expands upon application to the substrate surface to fill voids or imperfections, that collapses when the material to be bonded is placed in contact with the adhesive, and that has a rapid cure time.
    Type: Grant
    Filed: June 4, 1999
    Date of Patent: October 10, 2000
    Assignee: Polyfoam Products, Inc.
    Inventor: Pat L. Murray
  • Patent number: 5951796
    Abstract: A two component polyurethane adhesive and a method of bonding construction materials to various construction substrates. The adhesive being the reaction product of two separate components that are mixed together immediately prior to application upon dispensing onto a substrate. The first part of the adhesive, referred to as the "A-side" is a polyisocyanate prepolymer, preferably a polymeric MDI (methylene diphenyl diisocyanate) based prepolymer. The second part of the adhesive, referred to as the "B-side" is a blend of elastomeric and flexible polyglycols. The adhesive formed by mixing the A-side and B-side components, is a frothing foam that has a consistency such that it does not run or drip when applied to the substrate, that expands upon application to the substrate surface to fill voids or imperfections, that collapses when the material to be bonded is placed in contact with the adhesive, and that has a rapid cure time.
    Type: Grant
    Filed: June 23, 1997
    Date of Patent: September 14, 1999
    Assignee: Polyfoam Products, Inc.
    Inventor: Pat L. Murray
  • Patent number: 5723534
    Abstract: A two part polyurethane adhesive system and method of using the adhesive to bond polyurethane foams, polystyrene foams, and other substrates. The first part of the adhesive system is a hydrophilic polyurethane prepolymer prepared by reacting a high molecular weight, multi-functional polyol which has been copolymerized randomly from propylene oxide and ethylene oxide, with a diisocyanate or polyisocyanate. This reaction mixture is then diluted with either a flame retardant, a plasticizer, a solvent which is not considered a volatile organic compound, or a combination of these chemicals. The second part of the adhesive system is an aqueous phase curing agent. In addition to water, the components of the aqueous phase may include a tackifying agent or a catalyst or both.
    Type: Grant
    Filed: October 11, 1996
    Date of Patent: March 3, 1998
    Assignee: Polyfoam Products, Inc.
    Inventor: Pat L. Murray
  • Patent number: 5686502
    Abstract: Disclosed is a water blown, open cell, hydrophilic polyurethane foam, a process for preparing such a foam and articles made therefrom. Utilizing a one step process the foam is formed from a reaction mixture comprising an organic polyisocyanate, water, a reaction catalyst and a mixture of certain polyols. The first polyol utilized in the invention is a poly(oxyalkylene) triol, chain terminated with propylene oxide and having a molecular weight in the range of about 2800 to about 6200. The second polyol is a poly(oxyalkylene) polyol, chain terminated with ethylene oxide or propylene oxide and having a molecular weight in the range of about 60 to about 800. The third polyol comprises at least one selected from the group of (i) poly(oxyalkylene) diols chain terminated with ethylene oxide and having a molecular weight in the range of about 500 to about 4000 and (ii) polyfunctional polyols chain terminated with propylene oxide and having a molecular weight in the range of about 250 to about 1000.
    Type: Grant
    Filed: June 24, 1996
    Date of Patent: November 11, 1997
    Assignee: Polyfoam Products, Inc.
    Inventors: Pat L. Murray, E. Richard Huber
  • Patent number: 5362342
    Abstract: A method of bonding a roof tile to a roof substrate utilizing a two component polyurethane foam. The method includes the step of applying under low pressure a stream of a two component foamable liquid polyurethane on a roof substrate. Preferably, the foamable liquid polyurethane has a density in the range of about one and one-half to about two pounds per cubic foot and a reactivity period in the range of about one and one-half to about four minutes. Preferably, the foamable liquid polyurethane is applied at a rate of about two to about three pounds per minute. The roof tile is placed into contact with the foamable liquid polyurethane during the reactivity period of the foamable liquid polyurethane.
    Type: Grant
    Filed: May 3, 1993
    Date of Patent: November 8, 1994
    Assignee: Polyfoam Products, Inc.
    Inventors: Pat L. Murray, E. Richard Huber, Thomas C. Hughes
  • Patent number: 5219097
    Abstract: A foam dispensing system and apparatus for mixing a plurality of foam components into an expanded foam and dispensing the mixed foam components, the apparatus having a body portion and a cartridge assembly mounted on said body portion. The cartridge assembly includes a mix chamber having a longitudinal bore and an aftermix chamber in communication with the mix chamber. The apparatus further includes inlets and passageways for supplying the plurality of foam components to the longitudinal bore of the mix chamber and a slidable valve rod for controlling the flow of the plurality of foam components into the mix chamber. A pressurized gas is injected into the aftermix chamber to aid in the mixing of the plurality of foam components and to provide an improved spray pattern of foam.
    Type: Grant
    Filed: July 20, 1992
    Date of Patent: June 15, 1993
    Assignee: Polyfoam Products, Inc.
    Inventors: E. Richard Huber, Pat L. Murray
  • Patent number: 5163584
    Abstract: A foam dispensing system and apparatus for mixing a plurality of foam components into an expanded foam and dispensing the mixed foam components, the apparatus having a body portion and a cartridge assembly mounted on said body portion. The cartridge assembly includes a mix chamber having a longitudinal bore and an aftermix chamber in communication with the mix chamber. The apparatus further includes inlets and passageway for supplying the plurality of foam components to the longitudinal bore of the mix chamber and a slidable valve rod for controlling the flow of the plurality of foam components into the mix chamber. A pressurized gas is injected into the aftermix chamber to aid in the mixing of the plurality of foam components and to provide an improved spray pattern of foam.
    Type: Grant
    Filed: December 18, 1990
    Date of Patent: November 17, 1992
    Assignee: Polyfoam Products, Inc.
    Inventors: E. Richard Huber, Pat L. Murray