Abstract: An apparatus for manufacturing a transversely aligned web has a spinning device provided with a plurality of nozzles for extruding molten polymer as filaments, and a conveyor on which the filaments spun by the spinning device are piled and traveling in a direction cross to the direction of array of the nozzles. The spinning device is provided with a high-speed fluid blowing unit for blowing a high-speed fluid in a direction parallel with a direction in which the filaments are extruded from the nozzles so as to attenuate the filaments. Further, the apparatus for manufacturing the transversely aligned web has at least one air stream vibrating mechanism for cyclically changing the flowing direction of the high-speed fluid blown from the high-speed fluid blowing unit in a direction cross to the machine direction of the conveyor. The filaments are vibrated in a direction cross to the machine direction of the conveyor, owing to the high-speed fluid by the air stream vibrating unit.

Abstract: A composite sheet comprises a nonwoven fabric and a rubber elastic material bonded onto the nonwoven fabric. The nonwoven fabric has nonelastic fibers aligned in one direction and has elongation of 100% or higher in a direction perpendicular to the aligned direction of the nonelastic fibers. The rubber elastic material is bonded to the nonwoven fabric in a pattern having orientation perpendicular to the aligned direction of the nonelastic fibers.

Abstract: A laminated structural body is manufactured by laminating unidirectionally arranged strands and a web such that two layers of the web sandwich the strands therebetween. A cylindrical web is delivered in a direction parallel to a central axis thereof. A polymer liquid is discharged from a spinning head, which is disposed in the cylindrical web and rotated about the central axis of the cylindrical web, toward an inner surface of the cylindrical web to spin strands of the discharged polymer liquid. The spun strands are arranged in a direction substantially parallel to the circumferential direction of the cylindrical web and laminated on the inner surface of the cylindrical web. The cylindrical web with the strands laminated thereon is folded flatwise to sandwich the strands between the two folded layers of the web.

Abstract: A transversely stretched nonwoven fabric is manufactured by transversely stretching a nonwoven fabric. First, an original web comprising a plurality of un-oriented filaments is heated to a temperature higher than its stretch suitable temperature by 5° C. or more. Next, the heated original web is stretched at a rate of 1.2 to 3 in its transverse direction to stretch the filaments of the original web with almost no molecular orientation involved. Then, the original web stretched transversely at a rate of 1.2 to 3 is heated to the stretch suitable temperature and the original web is further stretched transversely at the stretch suitable temperature. With these steps, a transversely stretched nonwoven fabric in which the original web is stretched transversely at a rate of 7 times or more in total as compared with the state of the stretch thereof is manufactured with a high tensile strength of 132.5 mN/tex (1.5 g/d) in the transverse direction.

Abstract: An apparatus for manufacturing a nonwoven fabric has a spinning mechanism having a plurality of nozzles for extruding filaments, and a conveyor for collecting and delivering the extruded filaments. Between the spinning mechanism and the conveyor, there are disposed a high-speed air stream generating mechanism for generating a high-speed air stream to carry the filaments extruded from the nozzles to attenuate the filaments, and an air stream vibrating mechanism for periodically changing the direction of the high-speed air stream in the machine direction of the conveyor.

Abstract: A transversely stretched nonwoven fabric is manufactured by transversely stretching a nonwoven fabric. First, an original web comprising a plurality of un-oriented filaments is heated to a temperature higher than its stretch suitable temperature by 5° C. or more. Next, the heated original web is stretched at a rate of 1.2 to 3 in its transverse direction to stretch the filaments of the original web with almost no molecular orientation involved. Then, the original web stretched transversely at a rate of 1.2 to 3 is heated to the stretch suitable temperature and the original web is further stretched transversely at the stretch suitable temperature. With these steps, a transversely stretched nonwoven fabric in which the original web is stretched transversely at a rate of 7 times or more in total as compared with the state of the stretch thereof is manufactured with a high tensile strength of 132.5 mN/tex (1.5 g/d) in the transverse direction.

Abstract: The present invention provides a prepreg obtained by stretching a material including, as a main component, an ultra-high-molecular-weight polyethylene having an intrinsic viscosity of 5-50 dl/g as measured at 135.degree. C. in decalin, to a total draw ratio of at least 20, subjecting the resulting stretched polyethylene material to a splitting treatment, and impregnating the resulting material with a thermosetting resin. The split stretched polyethylene material has improved adhesion to the impregnant resin and can be used as a good base material for prepreg.

Abstract: Disclosed is a method for the continuous production of a polyethylene material having high strength and high modulus of elasticity by rolling an ultra-high-molecular-weight polyethylene film or film like material and then drawing the rolled material, wherein a thermoplastic resin film having incorporated therein at least one additive selected from the group consisting of a coloring agent, a weathering stabilizer, an antistatic agent, a hydrophilicity-imparting agent, an adhesion promoter and a dyeability-imparting agent is laminated to the film material in the rolling step and the resulting polyethylene material is further slit or split as required. This method makes it easy to color the polyethylene material having high strength and high modulus of elasticity and to impart weather resistance and other desirable properties thereto.

Abstract: The present invention provides a prepreg obtained by stretching a material including, as a main component, an ultra-high-molecular-weight polyethylene having an intrinsic viscosity of 5-50 dl/g as measured at 135.degree. C. in decalin, to a total draw ratio of at least 20, subjecting the resulting stretched polyethylene material to a splitting treatment, and impregnating the resulting material with a thermosetting resin, and a process for producing said prepreg. The split stretched polyethylene material has improved adhesion to the impregnant resin and can be used as a good base material for prepreg.

Abstract: The present invention provides a split polyethylene stretched material having a tensile strength of at least 0.7 GPa when twisted in the range of 50-500 times/m, which material is produced by subjecting a polyethylene having an intrinsic viscosity of 5-50 dl/g as measured at 135.degree. C. in decalin, i.e. an ultra-high-molecular-weight polyethylene to stretching and then subjecting the stretched polyethylene to splitting, as well as a process for producing said material. The split polyethylene stretched material according to the present invention has a large surface area and accordingly can be easily laminated to other materials, and has a high strength and flexibility.

Abstract: A multiaxial nonwoven fabric is disclosed which is comprised of a selected warp material and a multiplicity of selected continuous yarns assembled in a specified lay pattern and bonded on to the warp material. Each of the yarns is oriented in a scalene or right-angled triangle shape, and the resulting yarn assembly is built of intersections at least in warp, weft and oblique axes, whereby structural strength and dimensional stability are greatly improved. A method and an apparatus are also disclosed for producing the fabric.

Abstract: A multiaxial nonwoven fabric is disclosed which is comprised of a selected warp material and a multiplicity of selected continuous yarns assembled in a specified lay pattern and bonded on to the warp material. Each of the yarns is oriented in a scalene or right-angled triangle shape, and the resulting yarn assembly is built of intersections at least in warp, weft and oblique axes, whereby structural strength and dimensional stability are greatly improved. A method and an apparatus are also disclosed for producing the fabric.

Abstract: A process is provided for the continuous production of a high-strength and high-modulus polyethylene material having excellent properties. According to the process, powder composed of ultra-high-molecular-weight polyethylene powder as a principal component is subjected to compression molding, rolling and stretching. The polyethylene powder has an intrinsic viscosity of 5-50 dl/g as measured at 135.degree. C. in decalin. The compression molding is carried out by feeding the polyethylene powder between endless belts arranged in an opposing up-and-down relation, and conveying the polyethylene powder while holding the same between the endless belts and at the same time, continuously compression molding the polyethylene powder at a temperature lower than its melting point by a compressing means provided inside of the endless belts. In at least one of the compression molding step and rolling step, an olefin polymer having a molecular weight lower than the polyolefin polymer is concurrently processed.

Abstract: A non-woven fabric having a strength which is comparable to the strength of woven fabric and a method of making such non-woven fabric are disclosed. The non-woven fabric has a laminated structure composed of a warp web of random-laid non-woven fabric stretched lengthwise and hence having a greater strength in the lengthwise direction than in the transverse direction, and a weft web of random-laid non-woven fabric stretched transversely and hence having a greater strength in the transverse direction than in the lengthwise direction. Filaments constituting each of the warp and weft webs are substantially free from molecular orientation and extendible at least two times the original length before the web is stretched. Upon stretching of the web, the un-oriented filaments are substantially stretched to thereby cause molecular orientation therein.

Abstract: A film or fibrous web which has been stretched by moving at least two laterally spaced first longitudinal portions gripped by a first gripping means along at least two arcuate divergent paths formed jointly by at least two radially disposed first pulleys and endless belt means trained arcuately therearound, is further stretched by moving at least two laterally spaced second longitudinal portions adjacent to the first longitudinal portions gripped by a second gripping means along at least two arcuate divergent paths contiguous to the first arcuate divergent paths, respectively, formed jointly by at least two second pulleys, respectively, disposed downstream of and close to the first pulleys in coplanar relation thereto and second endless belt means trained arcuately therearound. The film while being stretched is heated to a temperature suitable for stretching with heated air and the like, or is softened by immersing in a bath of solvent or plasticizer.

Abstract: A process for broadening the width of a bundle of parallel filaments having a band form is provided, which comprises, during the running course of the bundle in the lengthwise direction, holding the bundle under press by a direction-turning bar or bars arranged obliquely to the advancing direction of the bundle along its surface; while preventing the bundle approaching the resulting oblique holding line from varying in its approach angle and also shifting to its widthwise direction, turning the direction of the bundle leaving the bar or bars to a direction having an optional angle against the oblique holding line; and taking up the resulting bundle having a required width.

Abstract: A method of slitting a continuous thermoplastic film comprises advancing the film longitudinally at a first speed along a peripheral surface of a roll rotating at a peripheral speed equal to or slightly greater than that of the film, and slitting the film while being advanced by pressing cutting edges of a rotating cutter against the peripheral surface of the roll. In order to prevent the cutting edges from being worn out and to form slits of uniform size and shape, the peripheral surface comprises an elastic layer of polymeric material, the cutting edges are heated above a temperature at which the film starts melting, the film and the elastic surface layer are cooled along their contacting surfaces with a cooling liquid, and the cutting edges are rotated at substantially the same peripheral speed as the roll. The invention also includes an apparatus for carrying out the method.

Abstract: A process for collecting continuous polymer filaments centrifugally ejected from the spinning nozzles of a spinning head rotating at a high velocity is provided wherein the ejected filaments are caught by the surface of an annular form, flowing down liquid or by an annular wall surface wetted by a liquid flowing down thereon, spaced apart from and surrounding the spinning head and concentrically opposed to the head; then moved downwards from the location where the filaments are caught, by the flowing down liquid and if necessary, together with two or more guides; and dropped on a belt moving below the spinning head in the lateral direction and taken up in the form of multifilaments or dropped on the belt in the form of an ellipse long in the width direction of the belt and after adhering selvage materials to both the side end parts of the filaments, taken up in the form of a weft web of the ejected filaments.

Abstract: A process for producing a non-woven fabric of cross-laminated warp web and weft webs is provided, which comprises first preparing the weft webs by ejecting a molten polymer of specified properties through orifices provided on the peripheral surface of a rotating vessel, in the lateral direction of the vessel and toward elongated stocks arranged in parallel and in cylindrical form and running around the vessel vertically in the direction of the polymer ejection; causing the ejected polymer to form adhesive filaments adhered onto the stocks to thereby fix the arrangement of the stocks; cutting open the resulting web and cutting the cut-open web by a length corresponding to a width of the above cross-laminated product; successively placing the cut webs onto the above warp web without gaps; and melting the adhesive filaments constituting the weft webs by heating the laminate to thereby bond the cross-points of the weft webs and the warp web to obtain the above product.

Abstract: Longitudinal and transverse stretching of a tubular film is effected by gripping opposite selvages of the tubular film between a pair of substantially coplanar pulleys and a pair of endless belt means trained arcuately around the pulleys, respectively, and by rotating the pulleys at a peripheral speed greater than a speed of feed of the tubular film. As the film selvages progress along a pair of arcuate divergent paths, respectively, around the pulleys, the film is heated, reversed in direction of travel, and cut along the selvages into a pair of biaxially stretched sheets. Before stretching of the film, live steam is introduced into the tubular film for heating the same.