Patents Assigned to PORCHER INDUSTRIES
  • Patent number: 11518068
    Abstract: The invention relates to a method and facility for manufacturing a tape of reinforcement filaments impregnated by a polymer matrix, as well as a tape produced thereby, said tape having a constant width across the entire length thereof, wherein the filaments extend in a direction parallel to the length of the tape, from a strand of filaments coming from a feeding reel. The method including steps and units that make it possible to manage the unwinding tension of the strand, to guide the strand on the axis of the machine, to manage the width of the strand, to deposit the polymer on the strand by electrostatic powdering, with a polymer weight ratio of around 20% to around 75% to melt the polymer, to calibrate the width and thickness of the tape and to collect the tape on the storage reel.
    Type: Grant
    Filed: December 31, 2019
    Date of Patent: December 6, 2022
    Assignee: PORCHER INDUSTRIES
    Inventors: Romain Pellet, Grégory Merle
  • Patent number: 11453196
    Abstract: A disclosed reinforcer includes a shrinkable layer able to shrink in a direction of shrinkage, under the effect of a heat-shrink heat treatment, from an initial state to a shrunk state, a first corrugatable layer, which includes a gridwork of filaments added against the shrinkable layer and connected to the shrinkable layer by connection lines spaced apart and extending transversely with respect to the direction of shrinkage, the first corrugatable layer exhibiting a shrinkage that is substantially zero or that is smaller than that of the shrinkable layer, so that, when the shrinkable layer is in the initial state, portions of the first corrugatable layer, each defined between two consecutive connection lines, are bent over and, when the shrinkable layer is in the shrunk state, the portions of the first corrugatable layer are curved.
    Type: Grant
    Filed: September 22, 2017
    Date of Patent: September 27, 2022
    Assignee: PORCHER INDUSTRIES
    Inventors: Jacques Porcheret, Freddy Macrez, Patrick Ramel
  • Patent number: 11383406
    Abstract: The preform made of a 3D fibrous structure comprises at least 3 layers (1, 2) of weft yarns and/or warp yarns, the structure being woven as a single part by multilayer weaving between a plurality of layers of warp yarns and a plurality of layers of weft yarns. It comprises a predetermined distribution of points of intersection of warp yarn and weft yarn that are bonded by polymer. The polymer represents a mass of less than or equal to 10%. The preform comprises at least one thermoformed portion in which the warp yarns and the weft yarns are bonded at the intersections thereof by polymer where at least one of the warp and/or weft yarns bears polymer.
    Type: Grant
    Filed: September 1, 2017
    Date of Patent: July 12, 2022
    Assignee: PORCHER INDUSTRIES
    Inventors: Jean Vincent Risicato, Patrick Varaniac, Hubert Perrin, William Dussenne
  • Patent number: 11173633
    Abstract: Said preform (3) defining two parts (21, 23) and comprising: a first group (C1) of layers of warp yarns, which is external in the first part, a second group (C2) of layers of warp yarns immediately beneath said first group, and a first group (T1) of layers of weft yarns which is external in the first part. Furthermore, the first group of layers of warp yarns is absent in the second part and the first group of layers of weft yarns (19) extends into the second part, the first group of layers of weft yarns being external in the second part. The yarns of the first weft group have a lower yarn count than the yarns of the second weft group; and/or the yarns of the first warp group have a lower yarn count than the yarns of the second warp group.
    Type: Grant
    Filed: September 1, 2017
    Date of Patent: November 16, 2021
    Assignee: PORCHER INDUSTRIES
    Inventors: Jean Vincent Risicato, Patrick Varaniac
  • Patent number: 11072146
    Abstract: A composite sheet including at least a textile structure and a polyetherimide (PEI), the latter impregnating and densifying the textile structure, the sheet having a porosity of between approximately 3% and approximately 8% by mass of acetone sorption, and preferably between approximately 4% and approximately 5%, as measured by the acetone uptake method; the manufacturing method including continuous or semi-continuous molding; the sheet being used inter alia as a skin of a foamed structure made from PEI.
    Type: Grant
    Filed: July 5, 2017
    Date of Patent: July 27, 2021
    Assignee: PORCHER INDUSTRIES
    Inventor: Eric Forest
  • Patent number: 10538015
    Abstract: The invention relates to a method and facility for manufacturing a tape of reinforcement filaments impregnated by a polymer matrix, said tape having a constant width across the entire length thereof, wherein the filaments extend in a direction parallel to the length of the tape, from a strand of filaments coming from a feeding reel, the method including steps and units that make it possible to manage the unwinding tension of the strand, to guide the strand on the axis of the machine, to manage the width of the strand, to deposit the polymer on the strand by electrostatic powdering, with a polymer weight ratio of around 20% to around 75% to melt the polymer, to calibrate the width and thickness of the tape and to collect the tape on the storage reel.
    Type: Grant
    Filed: October 26, 2015
    Date of Patent: January 21, 2020
    Assignee: PORCHER INDUSTRIES
    Inventors: Romain Pellet, Grégory Merle
  • Publication number: 20190255738
    Abstract: The preform made of a 3D fibrous structure comprises at least 3 layers (1, 2) of weft yarns and/or warp yarns, the structure being woven as a single part by multilayer weaving between a plurality of layers of warp yarns and a plurality of layers of weft yarns. It comprises a predetermined distribution of points of intersection of warp yarn and weft yarn that are bonded by polymer. The polymer represents a mass of less than or equal to 10%. The preform comprises at least one thermoformed portion in which the warp yarns and the weft yarns are bonded at the intersections thereof by polymer where at least one of the warp and/or weft yarns bears polymer.
    Type: Application
    Filed: September 1, 2017
    Publication date: August 22, 2019
    Applicant: PORCHER INDUSTRIES
    Inventors: Jean Vincent RISICATO, Patrick VARANIAC, Hubert PERRIN, William DUSSENNE
  • Publication number: 20190160781
    Abstract: A composite sheet including at least a textile structure and a polyetherimide (PEI), the latter impregnating and densifying the textile structure, the sheet having a porosity of between approximately 3% and approximately 8% by mass of acetone sorption, and preferably between approximately 4% and approximately 5%, as measured by the acetone uptake method; the manufacturing method including continuous or semi-continuous molding; the sheet being used inter alia as a skin of a foamed structure made from PEI.
    Type: Application
    Filed: July 5, 2017
    Publication date: May 30, 2019
    Applicant: PORCHER INDUSTRIES
    Inventor: Eric FOREST
  • Patent number: 9234305
    Abstract: The invention relates to a reinforcing textile thread (82) for an inflatable sail, such as a rigging sail or a flight sail, including a plurality of filaments which are agglutinated so as to form an elongate unitary body (820), and a binder (822) which ensures the cohesion among at least some of the filaments (821) of the unitary body (820), and which consists of a coating material. In order to guarantee an effective, directed reinforcement effect within an inflatable sail without limiting the lifespan of said sail, the unitary body has, in the cross-section thereof, an oblong outline, wherein the ratio of the maximum width (e) of said outline, which corresponds to a thickness of the unitary body, to the maximum length (l) of said outline, which corresponds to a width of the unitary body, is less than 0.06, a plurality of filaments (821) being arranged in series over the thickness of the unitary body.
    Type: Grant
    Filed: May 4, 2012
    Date of Patent: January 12, 2016
    Assignee: PORCHER INDUSTRIES
    Inventors: Laurence Pollet, Cécile Roibet, Sébastien Feraudet
  • Publication number: 20140060409
    Abstract: The invention relates to a reinforcing textile thread (82) for an inflatable sail, such as a rigging sail or a flight sail, including a plurality of filaments which are agglutinated so as to form an elongate unitary body (820), and a binder (822) which ensures the cohesion among at least some of the filaments (821) of the unitary body (820), and which consists of a coating material. In order to guarantee an effective, directed reinforcement effect within an inflatable sail without limiting the lifespan of said sail, the unitary body has, in the cross-section thereof, an oblong outline, wherein the ratio of the maximum width (e) of said outline, which corresponds to a thickness of the unitary body, to the maximum length (l) of said outline, which corresponds to a width of the unitary body, is less than 0.06, a plurality of filaments (821) being arranged in series over the thickness of the unitary body.
    Type: Application
    Filed: May 4, 2012
    Publication date: March 6, 2014
    Applicant: PORCHER INDUSTRIES
    Inventors: Laurence Pollet, Cécile Roibert, Sébastien Feraudet
  • Publication number: 20130075533
    Abstract: This invention relates to a composite comprising two polyurethane films, identical or different, that are connected to one another and between which a reinforcement mesh and at least one textile reinforcement thread oriented according to at least one predetermined stress line is inserted. The invention also relates to sails including such a composite.
    Type: Application
    Filed: September 21, 2012
    Publication date: March 28, 2013
    Applicant: PORCHER INDUSTRIES
    Inventor: PORCHER INDUSTRIES
  • Publication number: 20120085456
    Abstract: The invention relates to a fabric made of continuous warp yarns and weft yarns, comprising 30 to 63 warp yarns and 30 to 63 weft yarns per centimetre, and in which the yarns are spread so as to lie in a same plane, the yarns having a dtex of between 11 and 78 dtex and a DPF (decitex per filament) defined in the following manner on the basis of the number of warp and weft yarns: (I) the fabric has a weight of between 27 and 40 g/m2 and a perviousness to air lower than or equal to 120 l/m2/s at 127 Pa, as measured according to the ASTM-D-737 standard (1 hour) on a measuring surface of 20 cm2. AA BB Nombre de Nombre de fils de DPF (dtex) fils de chaîne trame 1.0 ? DPF ? 1.35 30-49 30-49 1.35 < DPF ? 2.3 35-63 35-63 AA Number of warp yarns BB Number of weft yarn.
    Type: Application
    Filed: February 24, 2010
    Publication date: April 12, 2012
    Applicant: PORCHER INDUSTRIES
    Inventor: Philippe Guimbard
  • Publication number: 20100003879
    Abstract: The use for yarn coating, for the manufacture of sun canopies, of a flame-retardant plastisol including a chlorinated polymer material free of lead including at least: from 15 to 60% of a chlorinated polymer material, from 10 to 30% of a non polymer plasticizer free of orthophtalate, a flame-retardant filler free of antimony comprising of 2 to 15% metal hydrate and/or 5 to 30% of zinc salt, the percentages being calculated with respect to the total weight of the plastisol. The flame-retardant plastisol including a chlorinated polymer material free of lead including at least: from 15 to 60% of a chlorinated polymer material, from 10 to 30% of a polymer plasticizer free of orthophtalate, a flame-retardant filler free of antimony comprising of 2 to 15% metal hydrate and/or 5 to 30% of zinc salt, the percentages being calculated with respect to the total weight of the plastisol.
    Type: Application
    Filed: July 2, 2009
    Publication date: January 7, 2010
    Applicant: PORCHER INDUSTRIES
    Inventor: Isabelle Conesa
  • Publication number: 20090202764
    Abstract: The invention relates to an RFL film or adhesive dip coating comprising carbon nanotubes. It also relates to a yarn coated or impregnated with a coating according to the invention. It also relates to the use of the yarn thus treated for reinforcing an article based on a rubber material, said article possibly being a belt, a tube, a hose, a pipe or a tire and generally any object subjected to shear stresses.
    Type: Application
    Filed: November 26, 2008
    Publication date: August 13, 2009
    Applicant: PORCHER INDUSTRIES
    Inventors: Corinne Tonon, Isabelle Vial, Stephanie Lambour
  • Publication number: 20090126412
    Abstract: This yarn fabric comprises warp yarns and weft yarns, and also a slashing size present solely at the periphery of the warp yarns. This slashing size comprises at least one filler capable of modifying the properties of this fabric.
    Type: Application
    Filed: November 20, 2008
    Publication date: May 21, 2009
    Applicant: PORCHER INDUSTRIES
    Inventors: Laurence Pollet, Jacques Porcheret