Patents Assigned to Powdermet, Inc.
  • Patent number: 10647071
    Abstract: A composite film having a high dielectric permittivity engineered particles dispersed in a high breakdown strength polymer material to achieve high energy density.
    Type: Grant
    Filed: October 17, 2016
    Date of Patent: May 12, 2020
    Assignee: Powdermet Inc.
    Inventors: Andrew Sherman, Haixong Tang, Brian Doud
  • Patent number: 10392314
    Abstract: A high strength engineered reactive matrix composite that includes a core material and a reactive binder matrix combined in high volumes and with controlled spacing and distribution to produce both high strength and controlled reactivity. The engineered reactive matrix composite includes a repeating metal, ceramic, or composite particle core material and a reactive binder/matrix, and wherein the reactive/matrix binder is distributed relatively homogeneously around the core particles, and wherein the reactivity of the reactive binder/matrix is engineered by controlling the relative chemistry and interfacial surface area of the reactive components. These reactive materials are useful for oil and gas completions and well stimulation processes, enhanced oil and gas recovery operations, as well as in defensive and mining applications requiring high energy density and good mechanical properties.
    Type: Grant
    Filed: December 10, 2013
    Date of Patent: August 27, 2019
    Assignee: Powdermet, Inc.
    Inventors: Andrew J. Sherman, Brian P. Doud
  • Patent number: 10106730
    Abstract: A composite particle that incorporates a material and is designed to undergo a reaction and/or mechanical or chemical change with the environment to increase in volume. The composite particle can be combined with a constraining matrix to create an expandable particle upon reaction. These particles can be used in stimulating wells, including oil and gas reservoirs.
    Type: Grant
    Filed: November 13, 2015
    Date of Patent: October 23, 2018
    Assignee: Powdermet, Inc.
    Inventors: Andrew Sherman, Brian Doud, Brian Werry
  • Patent number: 10092954
    Abstract: A syntactic metal foam composite that is substantially fully dense except for syntactic porosity is formed from a mixture of ceramic microballoons and matrix forming metal. The ceramic microballoons have a uniaxial crush strength and a much higher omniaxial crush strength. The mixture is continuously constrained while it is consolidated. The constraining force is less than the omniaxial crush strength. The substantially fully dense syntactic metal foam composite is then constrained and deformation worked at a substantially constant volume. This deformation causes at least work hardening and grain refinement in the matrix metal. The resulting deformed syntactic metal foam composite has an energy absorption capacity that is at least 1.5 to 2 or 3 times or more the energy absorption capacity of the precursor substantially fully dense syntactic metal foam composite.
    Type: Grant
    Filed: June 26, 2015
    Date of Patent: October 9, 2018
    Assignee: Powdermet, Inc.
    Inventors: Andrew J. Sherman, Brian Doud
  • Patent number: 9943918
    Abstract: A heterogeneous composite consisting of near-nano ceramic clusters dispersed within a ductile matrix. The composite is formed through the high temperature compaction of a starting powder consisting of a core of ceramic nanoparticles held together with metallic binder. This core is clad with a ductile metal such that when the final powder is consolidated, the ductile metal forms a tough, near-zero contiguity matrix. The material is consolidated using any means that will maintain its heterogeneous structure.
    Type: Grant
    Filed: May 15, 2015
    Date of Patent: April 17, 2018
    Assignee: Powdermet, Inc.
    Inventors: Mark Grogan, Brian Doud, Andrew Sherman
  • Patent number: 9848696
    Abstract: An electric table stand, a coupling thereof, and an electric table with the electric table stand; the electric table stand includes a holder, two support legs, and a transmission apparatus. The two support legs are detachably connected to two ends of the holder and parallel to each other. Each of the support legs includes a screw rod and a first transmission shaft driving the screw rod to rotate. The transmission apparatus is assembled in the holder, and includes a motor, a second transmission shaft driven by the motor and at least one coupling. The coupling includes a first joint connected to the first transmission shaft, a second joint connected to the second transmission shaft, and a flexible body flexibly pushing the second joint to be correspondingly connected to the first joint.
    Type: Grant
    Filed: August 29, 2016
    Date of Patent: December 26, 2017
    Assignee: POWDERMET INC.
    Inventor: Kuan-Shu Tseng
  • Publication number: 20160031011
    Abstract: A syntactic metal foam composite that is substantially fully dense except for syntactic porosity is formed from a mixture of ceramic microballoons and matrix forming metal. The ceramic microballoons have a uniaxial crush strength and a much higher omniaxial crush strength. The mixture is continuously constrained while it is consolidated. The constraining force is less than the omniaxial crush strength. The substantially fully dense syntactic metal foam composite is then constrained and deformation worked at a substantially constant volume. This deformation causes at least work hardening and grain refinement in the matrix metal. The resulting deformed syntactic metal foam composite has an energy absorption capacity that is at least 1.5 to 2 or 3 times or more the energy absorption capacity of the precursor substantially fully dense syntactic metal foam composite.
    Type: Application
    Filed: June 26, 2015
    Publication date: February 4, 2016
    Applicant: Powdermet, Inc.
    Inventors: Andrew J. Sherman, Brian Doud
  • Patent number: 9096034
    Abstract: A syntactic metal foam composite that is substantially fully dense except for syntactic porosity is formed from a mixture of ceramic microballoons and matrix forming metal. The ceramic microballoons have a uniaxial crush strength and a much higher omniaxial crush strength. The mixture is continuously constrained while it is consolidated. The constraining force is less than the omniaxial crush strength. The substantially fully dense syntactic metal foam composite is then constrained and deformation worked at a substantially constant volume. The deformation working is typically performed at a yield strength that is adjusted by way of selecting a working temperature at which the yield strength is approximately less than the omniaxial crush strength of the included ceramic microballoons. This deformation causes at least work hardening and grain refinement in the matrix metal.
    Type: Grant
    Filed: April 12, 2012
    Date of Patent: August 4, 2015
    Assignee: Powdermet, Inc.
    Inventors: Andrew J. Sherman, Brian Doud
  • Publication number: 20140231695
    Abstract: A syntactic foam insulator with co-shrinkage in the form of an insulating material formed by the inclusion of microballoons in a matrix material such that the microballoons and the matrix material exhibit co-shrinkage upon processing. The syntactic foam insulator can be formed by a variety of microballoon-matrix material combinations such as polymer microballoons in a preceramic matrix material. The matrix materials generally contain fine, rigid fillers.
    Type: Application
    Filed: November 6, 2013
    Publication date: August 21, 2014
    Applicant: POWDERMET, INC.
    Inventors: Brian P. Doud, Mark V. Grogan, Andrew Sherman
  • Publication number: 20130098203
    Abstract: A syntactic metal foam composite that is substantially fully dense except for syntactic porosity is formed from a mixture of ceramic microballoons and matrix forming metal. The ceramic microballoons have a uniaxial crush strength and a much higher omniaxial crush strength. The mixture is continuously constrained while it is consolidated. The constraining force is less than the omniaxial crush strength. The substantially fully dense syntactic metal foam composite is then constrained and deformation worked at a substantially constant volume. The deformation working is typically performed at a yield strength that is adjusted by way of selecting a working temperature at which the yield strength is approximately less than the omniaxial crush strength of the included ceramic microballoons. This deformation causes at least work hardening and grain refinement in the matrix metal.
    Type: Application
    Filed: April 12, 2012
    Publication date: April 25, 2013
    Applicant: Powdermet, Inc.
    Inventors: Andrew J. Sherman, Brian Doud
  • Patent number: 7635515
    Abstract: A heterogeneous body having ceramic rich cermet regions in a more ductile metal matrix. The heterogeneous bodies are formed by thermal spray operations on metal substrates. The thermal spray operations apply heat to a cermet powder and project it onto a solid substrate. The cermet powder is composed of complex composite particles in which a complex ceramic-metallic core particle is coated with a matrix precursor. The cermet regions are generally comprised of complex ceramic-metallic composites that correspond approximately to the core particles. The cermet regions are approximately lenticular shaped with an average width that is at least approximately twice the average thickness. The cermet regions are imbedded within the matrix phase and generally isolated from one another. They have obverse and reverse surfaces. The matrix phase is formed from the matrix precursor coating on the core particles.
    Type: Grant
    Filed: April 6, 2005
    Date of Patent: December 22, 2009
    Assignee: Powdermet, Inc
    Inventor: Andrew J. Sherman
  • Patent number: 7041250
    Abstract: A process for producing a binder phase free fine grained refractory metal compact at temperatures that are less than about 80 percent of the melting point of the refractory metal. A refractory metal is mixed with a metallic reagent to produce a mixture with a low melting point, and formed into a preform. The metallic reagent has limited solubility in the solid phase refractory metal. The refractory metal-metallic reagent mixture forms a liquid phase at the boundaries of the refractory metal grains. The metallic reagent diffuses into the boundaries of the refractory grains leaving a solid refractory-reagent phase at the boundaries between the grains. As heating continues at less than about 80 percent of the melting point of the refractory metal, consolidation takes place with minimum grain growth until the solid refractory-reagent phase substantially disappears and a refractory metal compact without a binder phase is recovered.
    Type: Grant
    Filed: August 22, 2002
    Date of Patent: May 9, 2006
    Assignee: Powdermet, Inc.
    Inventors: Andrew J. Sherman, Asit Biswas
  • Patent number: 6641918
    Abstract: Geldhart class C tungsten carbide particles are provided with a discontinuous coating of grain growth inhibitor. Further, the fine tungsten carbide coatings are preferably provided with a continuous coating of another discreet phase material, such as, for example, a continuous coating of cobalt. Compacts produced using such materials are particularly useful as WC—Co hardmetals wherein the compacts are extremely fine grained.
    Type: Grant
    Filed: May 30, 2000
    Date of Patent: November 4, 2003
    Assignee: Powdermet, Inc.
    Inventors: Andrew J. Sherman, Animesh Bose
  • Patent number: 6540800
    Abstract: An abrasive composite particle comprising a cubic abrasive core particle encapsulated within a deposit of hexagonal metallurgical bond forming material comprising at least about 50 volume percent rhenium, ruthenium, osmium or mixtures thereof. The metallurgical bonds serve to retain the core particle in a matrix/binder very strongly. Metallurgical bonds are formed by the encapsulating material taking into solution, at the interface with the cubic abrasive core particle, some element or compound from the abrasive particle such as, for example, carbon or cubic boron nitride, from the core particle. Chemical bonds are not formed between the abrasive particle and the deposit. Suitable abrasive core particles include diamond, cubic carbides, cubic borides, cubic nitrides, cubic oxides, and the like. Conventional fabrication procedures such as chemical vapor deposition are employed to form the metallurgical bond forming deposit on the core particle.
    Type: Grant
    Filed: December 7, 2000
    Date of Patent: April 1, 2003
    Assignee: Powdermet, Inc.
    Inventors: Andrew J. Sherman, Animesh Bose