Patents Assigned to Powdermet, Inc.
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Patent number: 10647071Abstract: A composite film having a high dielectric permittivity engineered particles dispersed in a high breakdown strength polymer material to achieve high energy density.Type: GrantFiled: October 17, 2016Date of Patent: May 12, 2020Assignee: Powdermet Inc.Inventors: Andrew Sherman, Haixong Tang, Brian Doud
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Patent number: 10392314Abstract: A high strength engineered reactive matrix composite that includes a core material and a reactive binder matrix combined in high volumes and with controlled spacing and distribution to produce both high strength and controlled reactivity. The engineered reactive matrix composite includes a repeating metal, ceramic, or composite particle core material and a reactive binder/matrix, and wherein the reactive/matrix binder is distributed relatively homogeneously around the core particles, and wherein the reactivity of the reactive binder/matrix is engineered by controlling the relative chemistry and interfacial surface area of the reactive components. These reactive materials are useful for oil and gas completions and well stimulation processes, enhanced oil and gas recovery operations, as well as in defensive and mining applications requiring high energy density and good mechanical properties.Type: GrantFiled: December 10, 2013Date of Patent: August 27, 2019Assignee: Powdermet, Inc.Inventors: Andrew J. Sherman, Brian P. Doud
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Patent number: 10106730Abstract: A composite particle that incorporates a material and is designed to undergo a reaction and/or mechanical or chemical change with the environment to increase in volume. The composite particle can be combined with a constraining matrix to create an expandable particle upon reaction. These particles can be used in stimulating wells, including oil and gas reservoirs.Type: GrantFiled: November 13, 2015Date of Patent: October 23, 2018Assignee: Powdermet, Inc.Inventors: Andrew Sherman, Brian Doud, Brian Werry
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Patent number: 10092954Abstract: A syntactic metal foam composite that is substantially fully dense except for syntactic porosity is formed from a mixture of ceramic microballoons and matrix forming metal. The ceramic microballoons have a uniaxial crush strength and a much higher omniaxial crush strength. The mixture is continuously constrained while it is consolidated. The constraining force is less than the omniaxial crush strength. The substantially fully dense syntactic metal foam composite is then constrained and deformation worked at a substantially constant volume. This deformation causes at least work hardening and grain refinement in the matrix metal. The resulting deformed syntactic metal foam composite has an energy absorption capacity that is at least 1.5 to 2 or 3 times or more the energy absorption capacity of the precursor substantially fully dense syntactic metal foam composite.Type: GrantFiled: June 26, 2015Date of Patent: October 9, 2018Assignee: Powdermet, Inc.Inventors: Andrew J. Sherman, Brian Doud
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Patent number: 9943918Abstract: A heterogeneous composite consisting of near-nano ceramic clusters dispersed within a ductile matrix. The composite is formed through the high temperature compaction of a starting powder consisting of a core of ceramic nanoparticles held together with metallic binder. This core is clad with a ductile metal such that when the final powder is consolidated, the ductile metal forms a tough, near-zero contiguity matrix. The material is consolidated using any means that will maintain its heterogeneous structure.Type: GrantFiled: May 15, 2015Date of Patent: April 17, 2018Assignee: Powdermet, Inc.Inventors: Mark Grogan, Brian Doud, Andrew Sherman
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Patent number: 9848696Abstract: An electric table stand, a coupling thereof, and an electric table with the electric table stand; the electric table stand includes a holder, two support legs, and a transmission apparatus. The two support legs are detachably connected to two ends of the holder and parallel to each other. Each of the support legs includes a screw rod and a first transmission shaft driving the screw rod to rotate. The transmission apparatus is assembled in the holder, and includes a motor, a second transmission shaft driven by the motor and at least one coupling. The coupling includes a first joint connected to the first transmission shaft, a second joint connected to the second transmission shaft, and a flexible body flexibly pushing the second joint to be correspondingly connected to the first joint.Type: GrantFiled: August 29, 2016Date of Patent: December 26, 2017Assignee: POWDERMET INC.Inventor: Kuan-Shu Tseng
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Publication number: 20160031011Abstract: A syntactic metal foam composite that is substantially fully dense except for syntactic porosity is formed from a mixture of ceramic microballoons and matrix forming metal. The ceramic microballoons have a uniaxial crush strength and a much higher omniaxial crush strength. The mixture is continuously constrained while it is consolidated. The constraining force is less than the omniaxial crush strength. The substantially fully dense syntactic metal foam composite is then constrained and deformation worked at a substantially constant volume. This deformation causes at least work hardening and grain refinement in the matrix metal. The resulting deformed syntactic metal foam composite has an energy absorption capacity that is at least 1.5 to 2 or 3 times or more the energy absorption capacity of the precursor substantially fully dense syntactic metal foam composite.Type: ApplicationFiled: June 26, 2015Publication date: February 4, 2016Applicant: Powdermet, Inc.Inventors: Andrew J. Sherman, Brian Doud
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Patent number: 9096034Abstract: A syntactic metal foam composite that is substantially fully dense except for syntactic porosity is formed from a mixture of ceramic microballoons and matrix forming metal. The ceramic microballoons have a uniaxial crush strength and a much higher omniaxial crush strength. The mixture is continuously constrained while it is consolidated. The constraining force is less than the omniaxial crush strength. The substantially fully dense syntactic metal foam composite is then constrained and deformation worked at a substantially constant volume. The deformation working is typically performed at a yield strength that is adjusted by way of selecting a working temperature at which the yield strength is approximately less than the omniaxial crush strength of the included ceramic microballoons. This deformation causes at least work hardening and grain refinement in the matrix metal.Type: GrantFiled: April 12, 2012Date of Patent: August 4, 2015Assignee: Powdermet, Inc.Inventors: Andrew J. Sherman, Brian Doud
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Publication number: 20140231695Abstract: A syntactic foam insulator with co-shrinkage in the form of an insulating material formed by the inclusion of microballoons in a matrix material such that the microballoons and the matrix material exhibit co-shrinkage upon processing. The syntactic foam insulator can be formed by a variety of microballoon-matrix material combinations such as polymer microballoons in a preceramic matrix material. The matrix materials generally contain fine, rigid fillers.Type: ApplicationFiled: November 6, 2013Publication date: August 21, 2014Applicant: POWDERMET, INC.Inventors: Brian P. Doud, Mark V. Grogan, Andrew Sherman
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Publication number: 20130098203Abstract: A syntactic metal foam composite that is substantially fully dense except for syntactic porosity is formed from a mixture of ceramic microballoons and matrix forming metal. The ceramic microballoons have a uniaxial crush strength and a much higher omniaxial crush strength. The mixture is continuously constrained while it is consolidated. The constraining force is less than the omniaxial crush strength. The substantially fully dense syntactic metal foam composite is then constrained and deformation worked at a substantially constant volume. The deformation working is typically performed at a yield strength that is adjusted by way of selecting a working temperature at which the yield strength is approximately less than the omniaxial crush strength of the included ceramic microballoons. This deformation causes at least work hardening and grain refinement in the matrix metal.Type: ApplicationFiled: April 12, 2012Publication date: April 25, 2013Applicant: Powdermet, Inc.Inventors: Andrew J. Sherman, Brian Doud
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Patent number: 7635515Abstract: A heterogeneous body having ceramic rich cermet regions in a more ductile metal matrix. The heterogeneous bodies are formed by thermal spray operations on metal substrates. The thermal spray operations apply heat to a cermet powder and project it onto a solid substrate. The cermet powder is composed of complex composite particles in which a complex ceramic-metallic core particle is coated with a matrix precursor. The cermet regions are generally comprised of complex ceramic-metallic composites that correspond approximately to the core particles. The cermet regions are approximately lenticular shaped with an average width that is at least approximately twice the average thickness. The cermet regions are imbedded within the matrix phase and generally isolated from one another. They have obverse and reverse surfaces. The matrix phase is formed from the matrix precursor coating on the core particles.Type: GrantFiled: April 6, 2005Date of Patent: December 22, 2009Assignee: Powdermet, IncInventor: Andrew J. Sherman
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Patent number: 7041250Abstract: A process for producing a binder phase free fine grained refractory metal compact at temperatures that are less than about 80 percent of the melting point of the refractory metal. A refractory metal is mixed with a metallic reagent to produce a mixture with a low melting point, and formed into a preform. The metallic reagent has limited solubility in the solid phase refractory metal. The refractory metal-metallic reagent mixture forms a liquid phase at the boundaries of the refractory metal grains. The metallic reagent diffuses into the boundaries of the refractory grains leaving a solid refractory-reagent phase at the boundaries between the grains. As heating continues at less than about 80 percent of the melting point of the refractory metal, consolidation takes place with minimum grain growth until the solid refractory-reagent phase substantially disappears and a refractory metal compact without a binder phase is recovered.Type: GrantFiled: August 22, 2002Date of Patent: May 9, 2006Assignee: Powdermet, Inc.Inventors: Andrew J. Sherman, Asit Biswas
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Patent number: 6641918Abstract: Geldhart class C tungsten carbide particles are provided with a discontinuous coating of grain growth inhibitor. Further, the fine tungsten carbide coatings are preferably provided with a continuous coating of another discreet phase material, such as, for example, a continuous coating of cobalt. Compacts produced using such materials are particularly useful as WC—Co hardmetals wherein the compacts are extremely fine grained.Type: GrantFiled: May 30, 2000Date of Patent: November 4, 2003Assignee: Powdermet, Inc.Inventors: Andrew J. Sherman, Animesh Bose
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Patent number: 6540800Abstract: An abrasive composite particle comprising a cubic abrasive core particle encapsulated within a deposit of hexagonal metallurgical bond forming material comprising at least about 50 volume percent rhenium, ruthenium, osmium or mixtures thereof. The metallurgical bonds serve to retain the core particle in a matrix/binder very strongly. Metallurgical bonds are formed by the encapsulating material taking into solution, at the interface with the cubic abrasive core particle, some element or compound from the abrasive particle such as, for example, carbon or cubic boron nitride, from the core particle. Chemical bonds are not formed between the abrasive particle and the deposit. Suitable abrasive core particles include diamond, cubic carbides, cubic borides, cubic nitrides, cubic oxides, and the like. Conventional fabrication procedures such as chemical vapor deposition are employed to form the metallurgical bond forming deposit on the core particle.Type: GrantFiled: December 7, 2000Date of Patent: April 1, 2003Assignee: Powdermet, Inc.Inventors: Andrew J. Sherman, Animesh Bose