Abstract: A machine-vision system that provides changing and/or automatic adjustment of illumination angle, dispersion, intensity, and/or color of illumination. One such system includes a light source emitting polarized light, a machine-vision imager, an image processor operative to generate a quality parameter based on the image, and one or more of the means described above for selectively directing the light in a predetermined pattern based on its polarization and on the quality parameter of the image. Some embodiments include an imager, a controllable light source, first and second optical elements, that selectively direct light in first and second patterns, and a controller controlling the light characteristics using the first and second light patterns. One method includes setting one or more illumination parameters, illuminating the object based on the illumination parameters, obtaining an image, generating a quality parameter based on a region of interest, and iterating using different illumination parameters.

Abstract: A machine-vision system and method are described for simultaneously imaging different sides of an object. The system includes an imager and optics that images two or more views of the first side of the object and of the second side. The views of the first side and the views of the second side of the object are each from different angles. A divider background surface is placed near a major surface of the object to obtain separate images of features of the object on the first side of the object and on the second side. In one embodiment, the divider diffuses light to back light the features on the object on the first side and back light the features on the second side of the object. In some embodiments, the information obtained is used to fix manufacturing problems in a semiconductor fabrication plant.

Abstract: Improved method and apparatus for hand-held portable illumination. A flashlight and corresponding method are described. The flashlight includes a housing, a plurality of LEDs, and an electrical circuit that selectively applies power from the DC voltage source to the LED units, wherein the flashlight is suitable for handheld portable operation by a user. In one embodiment, the first electrical circuit further includes a control circuit for maintaining a predetermined light output level of the LED units as a charge on a battery varies. In another embodiment, the control circuit maintains an average predetermined light output level of the LED units as the charge on the battery cell varies by changing a pulse width or frequency as the charge on the battery cell varies to maintain a given average light output.

Abstract: In a machine-vision system for inspecting a part or either object, the invention provides a method and apparatus providing illumination with high-speed changing and/or automatic adjustment of not only the illumination's angle, but also the dispersion, intensity, and/or color. Optionally, a light source emits polarized light, a machine-vision imager obtains an image, and a processor receives the image and generates a quality parameter based on the image. One or more of the various means described selectively direct the light in a predetermined pattern based on its polarization and based on the quality parameter of the image. A machine-vision method includes setting one or more illumination parameters, illuminating the object based on the one or more illumination parameters, obtaining an image of the illuminated object, generating a quality parameter based on an image quality of a predetermined region of interest in the image, and iterating using a different illumination parameter.

Abstract: Manufacturing lines include inspection systems for monitoring the quality of parts produced. Manufacturing lines for making semiconductor devices generally inspect each fabricated part. The information obtained is used to fix manufacturing problems in the semiconductor fab plant. A machine-vision system for inspecting devices includes a light source for propagating light to the device and an image detector that receives light from the device. Also included is a light sensor assembly for receiving a portion of the light from the light source. The light sensor assembly produces an output signal responsive to the intensity of the light received at the light sensor assembly. A controller controls the amount of light received by the image detector to a desired intensity range in response to the output from the light sensor. The image detector may include an array of imaging pixels.

Abstract: Improved method and apparatus for hand-held portable illumination. A flashlight and corresponding method are described. The flashlight includes a housing, a plurality of LEDs, and an electrical circuit that selectively applies power from the DC voltage source to the LED units, wherein the flashlight is suitable for handheld portable operation by a user. In one embodiment, the first electrical circuit further includes a control circuit for maintaining a predetermined light output level of the LED units as a charge on a battery varies. In another embodiment, the control circuit maintains an average predetermined light output level of the LED units as the charge on the battery cell varies by changing a pulse width or frequency as the charge on the battery cell varies to maintain a given average light output.

Abstract: An illumination method and apparatus for machine-vision systems, including a ring-light source (e.g., LEDs arranged in one or more circular rows), and a reflective-ring focusing element. The illumination source exhibits multi-directional ring-illumination properties which are useful for illumination of small components (which are being inspected or measured) without unwanted shadows. One embodiment provides a darkfield illumination system. One embodiment of the present invention uses a strobed (or pulsed) power supply to drive the LEDs. Yet another embodiment of the present invention uses a xenon strobe ring-light source and a backplane slit in place of the row of LEDs 25. In one such xenon strobe embodiment, a color filter, is also placed in series with the light path in order to obtain a monochromatic light.

Abstract: Manufacturing lines include inspection systems for monitoring the quality of parts produced. Manufacturing lines for making semiconductor devices generally inspect each fabricated part. The information obtained is used to fix manufacturing problems in the semiconductor fab plant. A machine-vision system for inspecting devices includes a light source for propagating light to the device and an image detector that receives light from the device. The devices, such as semiconductors, are placed in trays for inspection at one or more inspection stations. A compartment for holding a plurality of trays is positioned near a first inspection station having a first inspection surface. An elevator elevates one of the trays from the compartment and presents the tray and the devices held by the tray to the first inspection surface. After being inspected at a first station, a tray-transfer device moves the tray from the first inspection station to a flipper mechanism. The flipper mechanism includes two jaws and a rotator.

Abstract: In the context of a machine-vision system for inspecting a part, a method and apparatus to provide high-speed high accuracy 3D (three-dimensional) inspection of manufactured parts by reducing vibration. The invention provides a method, a grating, and a 3D imaging system using a binary grating in the projection system to generate patterned light. The grating includes a binary grating having a cycle pattern, wherein each cycle includes a first substantially clear stripe of a first width and a first substantially opaque stripe of substantially the same first width, and between the first substantially clear stripe and the first substantially opaque stripe are a second substantially opaque stripe of a second width narrower than the first width, and a second substantially clear stripe of substantially the second width.

Abstract: In the context of a machine-vision system for inspecting a part, a method and apparatus to provide high-speed 3D (three-dimensional) inspection of manufactured parts. Parts are inspected to obtain dimensional and geometric information regarding such characteristics as sag or bow of subportions of the item, the angle of pitch, yaw, and or roll of one portion relative to another, heights of various formations on the part. In some embodiments, an array of height pixels is calculated, and regions of interest (ROIs) are located within the array, and the ROIs are used to determine characteristic geometries of the parts being measured. One measurement system includes a light source, an imager, and a computer. Light source provides projected patterned light on the object useful to obtain 3D geometric information about the object. The imager has a reception optical axis that intersects the object when the machine-vision system is in operation.

Abstract: Improved method and apparatus for hand-held portable illumination. A flashlight and corresponding method are described. The flashlight includes a housing, a plurality of LEDs, and an electrical circuit that selectively applies power from the DC voltage source to the LED units, wherein the flashlight is suitable for handheld portable operation by a user. In one embodiment, the first electrical circuit further includes a control circuit for maintaining a predetermined light output level of the LED units as a charge on a battery varies. In another embodiment, the control circuit maintains an average predetermined light output level of the LED units as the charge on the battery cell varies by changing a pulse width or frequency as the charge on the battery cell varies to maintain a given average light output.

Abstract: In the context of a machine-vision system for inspecting a part, a method and apparatus to provide high-speed high accuracy 3D (three-dimensional) inspection of manufactured parts by reducing vibration. One system includes a machine-base unit and a table-base portion supported by the base unit. At least two upright portions are connected to the table-base portion. A first scanner support is coupled to the upright portions. An imager head is coupled to the scanner support, wherein the scanner support moves the imager head in a linear motion to scan the object. A connecting member including at least one vibration-absorbing portion connects to the upright portions to absorb vibrations of the upright portions.

Abstract: Manufacturing lines include inspection systems for monitoring the quality of parts produced. Manufacturing lines for making semiconductor devices generally inspect each fabricated part. The information obtained is used to fix manufacturing problems in the semiconductor fab plant. A machine-vision system for inspecting devices includes a light source for propagating light to the device and an image detector that receives light from the device. Also included is a light sensor assembly for receiving a portion of the light from the light source. The light sensor assembly produces an output signal responsive to the intensity of the light received at the light sensor assembly. A controller controls the amount of light received by the image detector to a desired intensity range in response to the output from the light sensor. The image detector may include an array of imaging pixels.

Abstract: Improved method and apparatus for hand-held portable illumination. A flashlight and corresponding method are described. The flashlight includes a housing, a plurality of LEDs, and an electrical circuit that selectively applies power from the DC voltage source to the LED units, wherein the flashlight is suitable for handheld portable operation by a user. In one embodiment, the first electrical circuit further includes a control circuit for maintaining a predetermined light output level of the LED units as a charge on a battery varies. In another embodiment, the control circuit maintains an average predetermined light output level of the LED units as the charge on the battery cell varies by changing a pulse width or frequency as the charge on the battery cell varies to maintain a given average light output.

Abstract: A fiber bundle combiner and LED illumination system and method. In one embodiment, an illumination fixture includes a plurality of light-emitting diode (LED) light sources, and a fiber-optic assembly having a common first bundle end and plurality of second ends. Each of the second ends is optically coupled to receive light from an LED. Ths fibers transmit light from the second ends to the common first end such that light from the LEDs is output at the first end. Optionally, pipe cells couple the light, wherein each LED is associated with a respective pipe cell that serves to focus light from the LED into one or more of the fibers. In one embodiment, each of the pipe cells includes a concave substantially spherical focussing reflective surface.

Abstract: An illumination method and apparatus for machine-vision systems, including a ring-light source (e.g., LEDs arranged in one or more circular rows), and a reflective-ring focusing element. The illumination source exhibits multidirectional ring-illumination properties which are useful for illumination of small components (which are being inspected or measured) without unwanted shadows. One embodiment provides a dark field illumination system. One embodiment of the present invention uses a strobed (or pulsed) power supply to drive the LEDs. Yet another embodiment of the present invention uses a xenon strobe ring-light source and a backplane slit in place of the row of LEDs. In one such xenon strobe embodiment, a color filter is also placed in series with the light path in order to obtain a monochromatic light.

Abstract: Improved method and apparatus for hand-held portable illumination. A flashlight and corresponding method are described. The flashlight includes a housing, a plurality of LEDs, and an electrical circuit that selectively applies power from the DC voltage source to the LED units, wherein the flashlight is suitable for handheld portable operation by a user. In one embodiment, the first electrical circuit further includes a control circuit for maintaining a predetermined light output level of the LED units as a charge on a battery varies. In another embodiment, the control circuit maintains an average predetermined light output level of the LED units as the charge on the battery cell varies by changing a pulse width or frequency as the charge on the battery cell varies to maintain a given average light output.

Abstract: A system for bidirectional digital serial communication and control of remote units including video cameras and input/output devices in machine vision systems. The communication system includes a main processor, communication hubs and remote units. The system is capable of monitoring and controlling the remote units in real-time while receiving video data images from the remote video cameras. Digital signals are transmitted in two different protocols; one for data communications, and one for control communications.

Abstract: A system for bi-directional digital serial communication and control of remote units including video cameras and input/output devices in machine vision systems. The communication system includes a main processor, communication hubs and remote units. The system is capable of monitoring and controlling the remote units in real-time while receiving video data images from the remote video cameras. Digital signals are transmitted in two different protocols; one for data communications, and one for control communications.

Abstract: An illumination method and apparatus for machine-vision systems, including a ring-light source (e.g., LEDs arranged in one or more circular rows), and a reflective-ring focusing element. The illumination source exhibits multidirectional ring-illumination properties which are useful for illumination of small components (which are being inspected or measured) without unwanted shadows. One embodiment provides a darkfield illumination system. One embodiment of the present invention uses a strobed (or pulsed) power supply to drive the LEDs. Yet another embodiment of the present invention uses a xenon strobe ring-light source and a backplane slit in place of the row of LEDs 25. In one such xenon strobe embodiment, a color filter is also placed in series with the light path in order to obtain a monochromatic light.