Abstract: A mattress and method and system for making said mattress having a mattress casing 1 having a quilted top sleep panel (2) wherein one or more layers of high density foam (3) are stacked and quilted between an outer layer of fabric (4) and an inner layer of fabric (5). The high density foam is preferably Talalay foam and the panel may have multiple layers of high density foam and other materials such as wool, cotton batting and so forth. The inner layer of fabric, outer layer of fabric and at least one layer of high density foam are secured or quilted together by placing a plurality of stitched lines (7) across the area of the panel. The method and system of the present invention allows the high density foam to be continuously quilted without sewing needles being deflected or binding occurring.

Abstract: An ergonomic mattress (1) having one or more support sections with varying heights and/or thicknesses that create one or more voids (13) within a body (5) of the mattress. The varying heights, thicknesses and/or voids are achieved by eliminating one or more layers of support material from the body of the mattress in a desired area and/or using a shorter and/or thicker pieces of support material in a desired area in comparison to the other areas of the mattress to create concave indentations (17) on a top surface (6) of the mattress.

Abstract: A box spring (9) having a rigid perimeter wall (16) to provide a firm foundation to support an edge of a mattress (1) where individuals normally sit. A layer of coil springs (20) rests on a center portion (2) of the box spring and extends above the rigid perimeter wall to provide active support to a center portion of the mattress where individuals normally lie.