Abstract: The present method for machining a part includes wire electro-discharge machining the part to create a recast layer, and then removing a zinc content of the recast layer without substantially altering the remainder of the initial composition make-up of the recast layer. The final composition make-up of the recast layer is substantially identical to the initial composition make-up except for the removed zinc content.

Abstract: There is provided a system and method for detecting excess flow in an engine fluid system, the method comprising sensing a temperature of a fluid flowing in a fluid line of the fluid system, the fluid line located downstream of a fluid flow restrictor configured to receive the fluid from a source upstream thereof and to flow the fluid from the source into the fluid line downstream thereof, comparing the temperature to a temperature threshold, and when the temperature is beyond the temperature threshold, detecting excess flow of the fluid in the fluid line and outputting an excess flow indication accordingly.

Abstract: A coating-substrate combination includes: a Ni-based superalloy substrate comprising, by weight percent: 2.0-5.1 Cr; 0.9-3.3 Mo; 3.9-9.8 W; 2.2-6.8 Ta; 5.4-6.5 Al; 1.8-12.8 Co; 2.8-5.8 Re; 2.8-7.2 Ru; and a coating comprising, exclusive of Pt group elements, by weight percent: Ni as a largest content; 5.8-9.3 Al; 4.4-25 Cr; 3.0-13.5 Co; up to 6.0 Ta, if any; up to 6.2 W, if any; up to 2.4 Mo, if any; 0.3-0.6 Hf; 0.1-0.4 Si; up to 0.6 Y, if any; up to 0.4 Zr, if any; up to 1.0 Re, if any.

Abstract: In accordance with at least one aspect of this disclosure, there is provided a system for aircraft power. The system includes a DC/DC converter having a DC input and a DC output and a switching circuit connecting the DC input to the DC output operable to vary voltage at the DC output. A control module is operatively connected to the switching circuit for variable control of the DC output. The control module includes machine readable instructions to cause the control module to receive input indicative of altitude and control the switching circuit to vary voltage of the DC output as a function of environmental conditions such as altitude and humidity. In embodiments the altitude sensor is operatively connected to the controller.

Abstract: In accordance with at least one aspect of this disclosure, there is provided a method of accelerating a gas turbine engine. The method includes adding torque to a core of the gas turbine engine to accelerate rotation of the core by controlling fuel flow to a plurality of fuel injectors of the gas turbine engine. The method also includes adding torque to the core by powering an electric machine that is operatively connected to the core. In embodiments, controlling fuel flow to the plurality of fuel injectors is based on feedback from the electric machine.

Abstract: In accordance with at least one aspect of this disclosure, there is provided a drive shaft system. In embodiments, the drive shaft system includes a generator shaft extending along a longitudinal axis with a longitudinal bore defined through the generator shaft. A thru shaft extends through the longitudinal bore of the generator shaft. In embodiments, the thru shaft includes, a front coupler mount at a first end operative to receive torque input, and a rear coupler mount at a second end opposite the first end.

Abstract: In accordance with at least on aspect of this disclosure, there is provided a hydrogen fuel system for aircraft. The hydrogen fuel system includes a gas turbine engine and a fuel feed conduit. The fuel feed conduit is defined at least in part by, in fluid series, a liquid hydrogen tank fluidly connected to a combustor of the gas turbine engine, a liquid hydrogen pump to drive fuel to the combustor of the gas turbine engine, an evaporator, and an electric heat source in thermal communication with the evaporator to add heat into a flow of hydrogen passing through the evaporator. In embodiments, the electric energy source associated with the electric heat source to power the electric heat source.

Abstract: In accordance with at least one aspect of this disclosure, there is provided a fuel system for a gas turbine engine of an aircraft, including a main inlet feed conduit fluidly connected to a primary manifold feed conduit and a secondary manifold feed conduit. A primary manifold fluidly connects the primary manifold feed conduit to a plurality of primary fuel injectors, and a secondary manifold fluidly connects the secondary manifold feed conduit to a plurality of secondary fuel injectors.

Abstract: Methods and systems for starting an aircraft gas turbine engine are described. The method comprises, in a first phase of a startup upon receipt of a start request, modifying a first set of engine control parameters to cause light-up; in a second phase of the startup, modifying a second set of engine control parameters to set conditions for light-around; and in a third phase of the startup, modifying a third set of engine control parameters to propagate a flame around a combustor of the gas turbine engine.

Abstract: A service tube assembly comprises a service tube having a threaded end portion and a ratchet hub spaced from the threaded end portion. The threaded end portion of the service tube is threadably engaged with a mating part. The assembly further comprises a locking member having a cantilever extending from a fixed end held relative to the mating part to a free end. A ratchet pawl is provided at the free end for engagement with the ratchet hub on the service tube.

Abstract: The gas turbine engine assembly can include a first component having a male fit perimeter, a second component having a female fit perimeter forming an interference fit with the male fit perimeter, one of the first component and the second component having a pulling lip spanning transversally and further spanning peripherally, and a structure holding the pulling lip transversally offset from the interference fit, the structure having a bending portion extending at least partially transversally.

Abstract: A turbine blade for a gas turbine engine has an airfoil including leading and trailing edges joined by spaced-apart pressure and suction sides to provide an external airfoil surface extending from a platform in a spanwise direction to a tip. The external airfoil surface is formed in substantial conformance with multiple cross-sectional profiles of the airfoil defined by a set of Cartesian coordinates set forth in Table 1, the Cartesian coordinates provided by an axial coordinate scaled by a local axial chord, a circumferential coordinate scaled by a local axial chord, and a span location.

Abstract: A gas turbine engine has: an annular gaspath extending around a central axis and defined between a first casing and a second casing; and a variable guide vane (VGV) assembly having: variable guide vanes, the variable guide vanes having airfoils extending between first and second stems at respective first and second ends of the airfoils, the variable guide vanes rotatable about respective spanwise axes; a unison ring rotatable about the central axis, the unison ring operatively connected to the variable guide vanes for rotating the variable guide vanes about the respective spanwise axes, and a segmented bushing having bushing segments circumferentially distributed around the central axis, the bushing segments radially supported and axially constrained by the first casing, the unison ring rollingly engaged to the first casing via the bushing segments, the unison ring axially and radially constrained to the first casing via the bushing segments.

Abstract: A method of providing an engine family includes providing a first engine having a low pressure turbine driving a low pressure compressor at a first speed ratio, and a high pressure turbine driving a high pressure compressor. The method includes providing a second engine by changing the first speed ratio of the first engine to a second speed ratio.

Abstract: A system has: a combustor; a plenum surrounding the combustor; a transfer tube having an inlet fluidly connected to the plenum and at least two outlets, a first flow passageway defined between the inlet and a first outlet, a second flow passageway defined between the inlet and a second outlet, the second flow passageway connected to a discharge region outside of the plenum; a flow valve disposed within the second flow passageway and operable between an open position and a closed position, in the open position the flow valve fluidly connects the plenum with the discharge region, in the closed position the flow valve blocking fluid communication between the plenum and the discharge region; and a controller communicatively coupled to the flow valve to control operation thereof by: causing the flow valve to open for a time period; and subsequent to the time period, causing the flow valve to close.

Abstract: A method of repairing a rod guide assembly of a fuel control unit of an aircraft engine is provided. The method comprises disconnecting a used spring seat from the rod of the rod guide assembly and welding a replacement spring seat to the rod using an electron beam controlled using a circular beam deflection pattern.

Abstract: A tool for validating a wire-electric-discharge-machining (wEDM) operation to be performed using a wEDM machine comprises a body including an engagement feature shaped to removably hold a validation coupon to be machined in the wEDM operation, the validation coupon sized larger than a size of a cut-out to be made in a part using the wEDM machine. A method of manufacturing the tool and a wEDM machine assembly are also provided.

Abstract: A turbine blade for a gas turbine engine has an airfoil including leading and trailing edges joined by spaced-apart pressure and suction sides to provide an exterior airfoil surface extending from a platform in a spanwise direction to a tip. The external airfoil surface is formed in substantial conformance with multiple cross-sectional profiles of the airfoil described by a set of Cartesian coordinates set forth in Table 1, the Cartesian coordinates provided by an axial coordinate scaled by a local axial chord, a circumferential coordinate scaled by a local axial chord, and a span location.

Abstract: A rotor assembly comprises a rotor having annular flange including a plurality of protrusions axisymmetrically disposed about the annular flange, each protrusion having a mounting aperture for selectively receiving a balancing feature, and a plurality of slots axisymmetrically disposed about the circumference of the annular flange between adjacent protrusions. Each slot has a pair of converging flat portions extending axially inwardly from an adjacent protrusion end, an inner flat portion at an inner end of each slot, and a pair of curved portions respectively joining each converging flat portion to the inner flat portion in each slot. Each slot has a depth at least as great as an adjacent mounting aperture depth extending normally from the adjacent protrusion end to a far end of the corresponding mounting aperture.

Abstract: A turbine blade for a gas turbine engine has an airfoil including leading and trailing edges joined by spaced-apart pressure and suction sides to provide an exterior airfoil surface extending from a platform in a spanwise direction to a tip. The external airfoil surface is formed in substantial conformance with multiple cross-sectional profiles of the airfoil described by a set of Cartesian coordinates set forth in Table 1, the Cartesian coordinates provided by an axial coordinate scaled by a local axial chord, a circumferential coordinate scaled by a local axial chord, and a span location.