Abstract: There is described a multi-channel, multi-range transducer for measuring a parameter, the transducer comprising N channels and M sensing elements, the M sensing elements centered on distinct calibration points of distinct measuring ranges, the M sensing elements distributed across the N channels of the transducer, wherein sensing elements having adjacent measuring ranges are provided in different ones of the N channels.

Abstract: During an inspection method, an inspection scope is inserted into an interior of an apparatus of a gas turbine engine. An image of the interior of the apparatus is captured to provide/output image data. A location of the inspection scope within the interior of the apparatus when the image is captured is determined to provide location data, where the determining of the location includes comparing the image data to model data from a model of the apparatus. During the course of inspection, movement of the inspection scope is tracked within the interior of the apparatus using the location data. The location data may be derived by feature recognition and/or motion tracking of live feed from a scope video output to features available in a field of view within duplicate CAD model.

Abstract: A bearing housing cover for a gas turbine engine having an impeller. The bearing housing comprises an annular collar having a flange mountable to an exterior surface of a bearing housing. The bearing housing further comprises an impeller baffle integrated with the annular collar, the impeller baffle having an annular body with a front baffle face positionable adjacent a rear face of the impeller, a rear baffle face having a plurality of stiffening elements extending between the rear baffle face and the annular collar, and a central baffle opening.

Abstract: A method of manufacturing a shroud segment for gas turbine engine includes providing an insert having a plurality of pins that extend into a platform cavity portion of a mold cavity. A powder injection molding feedstock is injected. When the green part is disengaged from the mold, each elongated feature is slid out of the green part to define a respective elongated cooling passage in the platform. The method may include, after debinding and sintering, projecting a coating material while defining an obstruction between source of coating material and the open end of each elongated feature with a shoulder of the element to prevent the coating material from reaching the open end, followed by machining to remove at least a part of the shoulder.

Abstract: An aircraft engine oil filler apparatus includes a filler tube configured to be connected to an oil tank such that a bottom portion of the filler tube is disposed inside the oil tank, a valve received in the bottom portion of the filler tube movable between an open position in which the valve hydraulically connects the filler tube to the oil tank, and a closed position in which the valve hydraulically disconnects the filler tube from the oil tank, and a float disposed above the valve and operatively connected to the valve to move the valve from the open position to the closed position when oil inside the oil tank rises to a threshold level. The valve is movable independently from the float when pressure in the oil tank is greater than pressure in the filler tube. A method of operation of an oil filler apparatus is also described.

Abstract: An aircraft power system comprises a turbocharger, the turbocharger including a compressor for supplying combustion air to an internal combustion engine, a turbine operatively connected to an internal combustion engine to receive an exhaust flow from the internal combustion engine and convert energy of the exhaust flow into rotational power and, a turbo shaft operatively connecting the turbine to the compressor to transfer at least some of the rotational power to the compressor. A generator is operatively connected to the turbo shaft to receive at least some of the rotational power from the turbo shaft for generating electrical power. At least one electrically powered air-mover is electrically connected to the generator to receive at least some of the electrical power to produce thrust.

Abstract: A seal device includes a first sidewall, a second sidewall and a carbon seal element. The first sidewall is arranged with a first tool die which centers the first sidewall about an axis. The first sidewall axially contacts the first tool die along the axis. The carbon seal element is arranged with a centering element which centers the carbon seal element about the axis. The carbon seal element circumscribes and radially contacts the centering element. The second sidewall is arranged with a second tool die which centers the second sidewall about the axis. The second sidewall axially contacts the second tool die along the axis. The first tool die and the second tool die are moved axially together along the axis to press fit the second sidewall into a bore of the first sidewall and axially capture the carbon seal element between the first sidewall and the second sidewall.

Abstract: A Woodruff key system includes a rotatable shaft having a keyseat defined therein. The keyseat includes a pocket engaged with the Woodruff key, a first keyseat extension extending in a first axial direction from the Woodruff key relative to the shaft, and a second keyseat extension extending in a second axial direction opposite the first axial direction from the Woodruff key relative to the shaft. Respective depths of the first and second keyseat extensions are less than a depth of the pocket of the keyseat.

Abstract: An oil tank for a gas turbine engine is provided. The oil tank includes an oil cavity defined within structural walls of a nacelle of the gas turbine engine, the oil cavity having an oil inlet and an oil outlet. At least one of the structural walls has an interior side facing the oil cavity and an exterior side. The interior side includes a plurality of upstanding protrusions extending into the oil cavity and fully immersed in oil when the gas turbine engine is in use during steady state operation. The exterior side includes a plurality of fins extending therefrom and exposed to an ambient air stream during steady state operation of the gas turbine engine.

Abstract: An integrated bladed rotor of a gas turbine engine is provided. The integrated bladed rotor includes a hub having a rotation axis and a radially outer platform relative to the rotation axis, and a plurality of blades extending radially outwardly from the outer platform of the hub. The blades are integrally formed with the hub to define a monolithic component with the hub. Two or more of the blades each include: an airfoil including a groove formed in an outer surface of the airfoil to mitigate crack propagation, and a root fillet providing a transition between the outer platform of the hub and the airfoil.

Abstract: A system and method for manufacturing a component is provided that includes a CNC machine tool, a correction module, and a system controller. The CMM module is controllable to determine a set of multi-axis coordinates surface points on the component. The correction module is in communication with the CMM module and stored reference inspection data. The system controller is in communication with the CNC machine tool, the correction module, and stored instructions. The instructions when executed cause the system controller to: a) control the CNC machine tool to modify a surface of the component; b) control the CMM module to determine multi-axis coordinates for surface points; c) determine surface position variances using the reference inspection data and the multi-axis coordinates; d) determine if surface position variances exceed a threshold; and e) create correction action instructions for controlling the CNC machine if surface position variances exceed the threshold.

Abstract: An aircraft engine, has: an inlet leading to a compressor section, the inlet extending circumferentially around a central axis; an annular inlet duct extending circumferentially around the central axis, the annular inlet duct having a duct inlet fluidly connected to an environment outside of the aircraft engine and a duct outlet fluidly connected to the inlet, the duct outlet extending circumferentially around the central axis; and a flow restrictor located within the annular inlet duct, the flow restrictor extending across the annular inlet duct, being movable within the annular inlet duct along a circumferential direction relative to the central axis in response to a fluid pressure differential on opposed sides of the flow restrictor.

Abstract: A method of operating a multi-engine system of a rotorcraft includes, during a cruise flight segment of the rotorcraft, controlling a first engine to provide sufficient power and/or rotor speed demands of the cruise flight segment; and controlling a second engine to by providing a fuel flow to the second engine that is between 70% and 99.5% less than a fuel flow provided to the first engine. A turboshaft engine for a multi-engine system configured to drive a common load is also described.

Abstract: A fuel injector for a gas turbine engine combustor is provided that includes a swirler, a mounting stage, and a distributor. The swirler has a shaft, a collar, a throat section, and first and second axial ends. The throat section includes an inner radial surface that defines a central passage that extends between the swirler inner bore and the collar. The collar includes a plurality of apertures extending therethrough disposed radially outside of the central passage. The mounting stage is disposed in the inner bore, and has an annular flange, a central hub, and at least one strut. The distributor has a stem attached to a head. The stem has a distal end opposite the head portion engaged with the central hub. The head portion has an end surface and a side surface. The distributor is selectively positionable relative to the throat section.

Abstract: A fluid supply system and method is provided that includes a fluid pump, a pressure sensor, a pressure relief valve (PRV), and a fluid monitoring device. The fluid pump receives fluid from a first conduit and discharges fluid into a second conduit. The pressure sensor produces sensed fluid pressure signals. The PRV is in signal communication with the pressure sensor. The fluid monitoring device includes a control orifice in fluid communication with second and third conduits. The second conduit has a first inner diameter, the third conduit has a second inner diameter, and the control orifice has an orifice inner diameter, and the orifice inner diameter is less than the first and second inner diameters. The pressure sensor senses fluid pressure in the third conduit at a position in close proximity to the control orifice. The fluid monitoring device may be in a lead or a lag domain configuration.

Abstract: A single-crystal turbine blade and a method of making such single-crystal turbine blade are disclosed. During manufacturing, a secondary crystallographic orientation of the material of the single-crystal turbine blade is controlled based on a parameter of a root fillet between an airfoil of the single-crystal turbine blade and a platform of the single-crystal turbine blade. The parameter can be a location of peak stress in the root fillet expected during use of the turbine blade.

Abstract: Herein provided is an interface for use in transmitting data from an aircraft including a first connector configured for physically and removably coupling a communication module to a communication system which obtains the data on-board the aircraft from at least one data source within the aircraft, and a second connector for digitally coupling the communication module to a processing unit of the communication module producing at least one message for transmission based on the data, the at least one message comprising information of interest identified based on the data. The interface is configured for conducting the at least one message from the processing unit to at least one radio via the second connector.

Abstract: A hybrid electric aircraft powerplant arrangement can include a first wing pair of powerplants for a first wing of an aircraft, the first wing pair comprising a first electric powerplant configured to drive a first air mover and a first heat engine powerplant configured to drive a second air mover separate from the first air mover. The arrangement can include a second wing pair of powerplants for a second wing of the aircraft, the second wing pair comprising a second electric powerplant configured to drive a third air mover separate from the first and second air movers, and a second heat engine powerplant configured to drive a fourth air mover separate from the first, second, and third air movers.

Abstract: A method of operating a variable guide vane assembly of an aircraft engine, the variable guide vane assembly including guide vanes rotatable about respective spanwise axes and circumferentially distributed about a central axis, the method comprising: obtaining a target exit flow angle defined between a direction of a flow exiting the guide vanes and the central axis; predicting an exit flow angle as a function of at least a geometric angle, the exit flow angle defined between the direction of the flow exiting the guide vanes and the central axis, the geometric angle defined between the guide vanes and the central axis; and when a difference between the exit flow angle and the target exit flow angle is above a threshold, modulating the guide vanes to modify the geometric angle until the difference between the exit flow angle and the target exit flow angle is at or below the threshold.

Abstract: A gas turbine engine includes a bypass duct extending about a longitudinal centerline of the gas turbine engine. The bypass duct includes at least one bypass duct wall defining at least a portion of a bypass flow path through the bypass duct. The at least one bypass duct wall includes a scoop extending into the bypass flow path. The gas turbine engine further includes a bleed conduit including an inlet connected to the bypass duct within the scoop of the at least one bypass duct wall and at least one louver mounted to the bleed conduit within the inlet. The at least one louver extends between a leading edge and a trailing edge opposite the leading edge. The leading edge is located within the bypass flow path and the trailing edge is located within the bleed conduit.