Abstract: A method and main heat exchange system for use in a cryogenic air separation plant in which down-flow and thermosiphon heat exchangers are employed to partially vaporize an oxygen-rich liquid produced in a lower pressure column and to condense the nitrogen-rich vapor in a higher pressure column. A greater proportion of the oxygen-rich liquid can be partially vaporized in the down-flow heat exchangers than in the thermosiphon heat exchangers and the nitrogen-rich vapor condensed in the thermosiphon heat exchangers can have a higher oxygen content than the nitrogen-rich vapor condensed in the down-flow heat exchangers. This allows the higher pressure column to operate at a lower pressure than would otherwise be possible. A central conduit can extend from the higher pressure column into the lower pressure column to introduce the nitrogen-rich vapor into at least the down-flow heat exchangers for purposes of reducing pressure drop and column height.

Abstract: A system and method for air temperature control in an oxygen transport membrane based reactor is provided. The system and method involves introducing a specific quantity of cooling air or trim air in between stages in a multistage oxygen transport membrane based reactor or furnace to maintain generally consistent surface temperatures of the oxygen transport membrane elements and associated reactors. The associated reactors may include reforming reactors, boilers or process gas heaters.

Abstract: A method and system for generating electrical power in which a high pressure synthesis gas stream generated in a gasifier is partially oxidized in an oxygen transport membrane based reactor, expanded and thereafter, is combusted in an oxygen transport membrane based boiler. A low pressure synthesis gas slip stream is split off downstream of the expanders and used as the source of fuel in the oxygen transport membrane based partial oxidation reactors to allow the oxygen transport membrane to operate at low fuel pressures with high fuel utilization. The combustion within the boiler generates heat to raise steam to in turn generate electricity by a generator coupled to a steam turbine. The resultant flue gas can be purified to produce a carbon dioxide product.

Abstract: A commercially viable modular ceramic oxygen transport membrane reforming reactor for producing a synthesis gas that improves the thermal coupling of reactively-driven oxygen transport membrane tubes and catalyst reforming tubes required to efficiently and effectively produce synthesis gas.

Abstract: A cryogenic air separation method and apparatus in which first and second liquid streams are produced. The first liquid stream has a higher oxygen content than air and can consist of a higher pressure distillation column bottoms and the second liquid stream, for instance, air, has a lower oxygen content than the first liquid stream and an argon content no less than the air. The second liquid stream is subcooled through indirect heat exchange with the first liquid stream and both of such streams are introduced into the lower pressure column. The second liquid stream is introduced into the lower pressure column above that point at which the crude liquid oxygen column bottoms or any portion thereof is introduced into the lower pressure column to increase a liquid to vapor ratio below the introduction of the second liquid stream and therefore, reduce the oxygen present within the column overhead.

Abstract: An electric motor that can be used in driving a compressor and that incorporates a magnetic gear. The motor has high and low speed stators mounted within a motor casing side-by-side that drive coaxial low and high speed rotors also mounted within the motor casing for rotation and within the high and low speed stators. The high and low speed stators produce rotating magnetic fields that rotate in opposite directions to drive the rotors under application of a multiphase alternating current. The low speed rotor has a set of ferrous pieces, rotating with the low speed rotor and mounted thereon between the high speed rotor and the high speed stator. The ferrous pieces produce a magnetic gearing effect to drive the high speed rotor at a higher speed than the low speed rotor and in an opposite direction to the low speed rotor.

Abstract: An air compression system and method for an air separation plant in which air is compressed in a series of compression stages and a temperature swing adsorption unit adsorbs water vapor and carbon dioxide. The temperature swing adsorption unit is situated at a location of the compression stages such that air pressure upon entry into the adsorbent beds is between about 400 psia and about 600 psia. Each of the adsorbent beds of the unit have a minimum transverse cross-sectional flow area that will set the air velocity of the air to a level below that at which adsorbent bed fluidization would occur. Such operation allows fabrication costs of the adsorbent beds to be reduced because less adsorbent and smaller adsorbent beds are required while power consumption will be at a minimum.

Abstract: A modular, rotisserie type multifunctional tooling fixture assembly is disclosed. The disclosed tooling fixture assembly comprises a positioning ring having a plurality of anchor members configured or adapted to retain a plurality of workpieces to be processed, and a retaining base defining a plurality of retaining members configured to be in locking engagement with the anchor members of the positioning ring and retain a plurality of workpieces in a fixed orientation. The tooling fixture assembly has utility in various coating related processes, including coating and grit blasting operations.

Abstract: A method of conducting a distillation process and a cross-corrugated structured packing for use in such a process in which ascending vapor phases and descending liquid phases are contacted in such packing. The cross-corrugated structured packing contains corrugated sheets fabricated of an open cell foam-like material. The liquid phase produces a liquid film descending along struts forming cells of the material and the vapor phase ascends within the cross-corrugated structured packing and enters the cells and contacts the liquid film. The cross-corrugated structured packing is configured such that a superficial velocity at which ambient air would flow through the cross-corrugated structured packing at a pressure drop of 0.3? wc/ft is no greater than 20 times a reference superficial velocity at which the ambient air would flow through the foam-like material making up the corrugated sheets at the same pressure drop to ensure that vapor enters the cells of the foam-like material.

Abstract: A coupling to attach an impeller of a compressor to a shaft of an electric motor. The coupling has a coupling body that is attached at a first of the ends thereof to the impeller and at the opposite second end, to the motor shaft. The coupling body has a deformable section between the first and second ends of the coupling body. The deformable section is configured such that under an unbalanced loading exerted against the coupling body upon a failure of the impeller, the deformable section will permanently deform without the ultimate strength of a material forming the coupling body being exceeded and prior to a permanent deformation of the shaft. In such manner, the electric motor is protected from damage upon a failure of the impeller.

Abstract: A system and method for producing a liquid hydrocarbon product from a Fischer-Tropsch process using a synthesis gas feed produced in an oxygen transport membrane based reforming reactor. The system and method involve reforming a mixed feed stream comprising natural gas, hydrogen and the Fischer-Tropsch tail gas, in a reforming reactor in the presence of steam, radiant heat from oxygen transport membrane elements and a reforming catalyst to produce a reformed synthesis gas stream comprising hydrogen, carbon monoxide, and unreformed hydrocarbon gas. The reformed synthesis gas stream is further reformed in an oxygen transport membrane based reforming reactor and conditioned to produce a synthesis gas product stream preferably having a H2/CO ratio of from about 1.7 to about 2.2. The synthesis gas product stream is then synthesized using a Fischer Tropsch process to produce the liquid hydrocarbon product and a Fischer-Tropsch tail gas.

Abstract: A method and system for producing a synthesis gas in an oxygen transport membrane based reforming system that utilizes a combined feed stream having a steam to carbon ratio between about 1.6 and 3.0 and a temperature between about 500° C. and 750° C. The combined feed stream is comprised a pre-reformed hydrocarbon feed, superheated steam, and a reaction product stream created by the reaction of a hydrogen containing stream reacted with the permeated oxygen at the permeate side of the oxygen transport membrane elements and wherein the hydrogen containing stream is a recycled portion of the synthesis gas.

Abstract: A system and method for the concurrent condensation of a nitrogen-rich vapor and vaporization of an oxygen-rich liquid in a distillation column based air separation unit is provided. The disclosed system includes a condenser-reboiler heat exchanger located between a lower pressure column and a higher pressure column and configured to condense a nitrogen-rich vapor from the higher pressure column and partially vaporize an oxygen-rich liquid from the lower pressure column. Within the condenser-reboiler heat exchanger, the nitrogen-rich vapor flows in an upward direction such that any non-condensables present in the nitrogen-rich vapor will accumulate proximate the upper portion or top of the condenser-reboiler modules where they can be easily removed through venting by means of a venting apparatus having a plurality of perforated tubes.

Abstract: An adsorbent bed structure and process is disclosed for use in an adsorption based gas separation process. A conventional adsorbent bed in a gas separation process is replaced with a one or more modular compact adsorbent bed units which are connected to make an adsorbent bed structure. The modular design requires lower fabrication and maintenance costs; is easier to transport; and is easier to load with adsorbent material.

Abstract: A method and system for producing a synthesis gas in an oxygen transport membrane based reforming system is disclosed that carries out a primary reforming process, a secondary reforming process.

Abstract: This invention relates in part to a method for preparing a pressure vessel for receiving high purity acetylene at elevated pressure. The method involves providing a porous filler-containing pressure vessel, deep cleaning the porous filler-containing pressure vessel, purifying a solvent, and charging the purified solvent into the deep cleaned, porous filler-containing pressure vessel. The pressure vessel is then charged with high purity acetylene for storage, transport and/or delivery of the high purity acetylene. The high purity acetylene may be useful as a source material for depositing carbon and carbon-containing films in semiconductor applications.

Abstract: A structured packing formed of a plurality of corrugated, rectangular sheets and a method relating to the use thereof. End regions of the corrugations are provided with straight, parallel corrugations extending inwardly from opposed edges of the sheets and a right angles thereto to reduce pressure drop at the interfaces between packing layers and thereby increase hydraulic capacity. Contact is promoted between descending liquid and ascending vapor phases within a main region of the corrugations that have straight, parallel sections of the corrugations oriented at an acute angle to the opposed edges. Transition regions having arcuate sections of the corrugations connect corrugations within the main and end regions to reduce internal pressure drop within the structured packing and thereby further reduce pressure drop at the interfaces and further increase the hydraulic capacity.

Abstract: A method and system for producing methanol that employs an integrated oxygen transport membrane based reforming system is disclosed. The integrated oxygen transport membrane based reforming system carries out a primary reforming process, a secondary reforming process, and synthesis gas conditioning to produce synthesis gas having a desired module of between about 2.0 and 2.2 for a methanol production process thereby optimizing the efficiency and productivity of the methanol plant.

Abstract: A hybrid plant and method for producing liquid fuel product from hydrogen and carbon monoxide containing streams produced by gasifying solid carbonaceous feedstock and steam reforming of light fossil fuels. When a gasification unit in the hybrid plant is operating at reduced capacity or is not operational, oxygen that would have been used in the gasification unit is diverted to a light fossil fuel conversion unit containing an autothermal reformer to increase H2-rich syngas flow to a liquid fuel production unit and maintain liquid fuel production at near nameplate capacity.

Abstract: A system and method for producing argon that uses a higher pressure column, a lower pressure column, and an argon column collectively configured to produce nitrogen, oxygen and argon products through the cryogenic separation of air. The present system and method also employs a once through argon condensing assembly that is disposed entirely within the lower pressure column that is configured to condense an argon rich vapor stream from the argon column against the oxygen-enriched liquid from the higher pressure column to produce an argon liquid product. The control system is configured for optimizing the production of argon product by ensuring an even flow split of the oxygen-enriched liquid is distributed to the argon condenser cores and by adjusting the flow rate of the argon removed from the argon condensing assembly to maintain the liquid/vapor balance in the argon condensing assembly within appropriate limits.