Abstract: A system is provided in an automated machine vision inspection environment. The system includes inspection cameras and a spectrophotometer or spectrometer, both implemented to be used online to detect the absolute colors of printed portions of items being inspected. The spectrophotometer or spectrometer is aimed at a fixed spot within a field of view of one of the digital cameras of an inspection system, which has a-priori knowledge as to exactly where the spectrophotometer or spectrometer is aimed. The image taken by the camera will be used to determine whether the desired measurement spot on the decoration pattern has actually been measured by the most recent snap of the spectrophotometric data. When the vision system determines that the spectrophotometer or spectrometer was truly aiming at the correct region when it captured its inspection data, it will instruct the system to accept the color measurement and will log the related data and information accordingly.

Abstract: Automated inspection technology is integrated with a cylindrical container print decorator machine to optimize the decoration process by making critical process and machine information properly and immediately available for corrective adjustments to the process. With this information, a high speed decoration machine operator will be made directly aware of the portions or subsystems of the decorator machine not functioning properly. The information directly facilitates, and can even recommend, corrective adjustments that are necessary to the decorator to better optimize printing functions. It is possible to use this information to optimize the operation of the decorator. It is possible to use this information by way of a properly configured control system, after specific augmentation capabilities are added to the decorator machine, to automatically close the loops with specific decorator printing machine parts or subsystems to dramatically improve the decorating process even while the machine is printing.

Abstract: An improved inside of can curing technology is provided. One implementation uses narrowband, semiconductor produced infrared energy which is focused into the inside of the can to affect a very high-speed curing result. It uses focused high powered, radiant energy that will directly impact the coating covering the inside walls of the can to rapidly cure the coating. The curing is accomplished so rapidly that the de-tempering and annealing of the aluminum can body does not have time to occur, thus leaving a stronger can. It is therefore possible to make either a stronger can with the same amount of aluminum or a can of the same strength but with less aluminum. It is also possible to eliminate the natural gas fueled oven that is the current standard and replace it with a completely hydrocarbon-free curing alternative that has superior performance.

Abstract: A system is provided in an automated machine vision inspection environment. The system includes inspection cameras and a spectrophotometer or spectrometer, both implemented to be used online to detect the absolute colors of printed portions of items being inspected. The spectrophotometer or spectrometer is aimed at a fixed spot within a field of view of one of the digital cameras of an inspection system, which has a-priori knowledge as to exactly where the spectrophotometer or spectrometer is aimed. The image taken by the camera will be used to determine whether the desired measurement spot on the decoration pattern has actually been measured by the most recent snap of the spectrophotometric data. When the vision system determines that the spectrophotometer or spectrometer was truly aiming at the correct region when it captured its inspection data, it will instruct the system to accept the color measurement and will log the related data and information accordingly.

Abstract: The invention provides for a graphical user interface which provides for very simple and intuitive ways of changing single or multiple inspection parameters. The graphical display immediately shows what the monitoring or inspection result would have been if the effected change had been in place during the inspection of the last “N” parts. This retrospective graphical “look-back” invokes immediate re-inspection facilitating an estimation of what the future inspection or process monitoring results will be if future production looks similar to the recent past production. The re-inspection results are immediately shown with a combination of visualization for ease of understanding and settings optimization. The visualization also shows selected other associated data to each specific inspection for ease of tracking and optimizing production processes.

Abstract: A technique to assess or analyze cap removal or opening torque or rotational position is provided. In at least one form, a high speed, on-line machine vision system measures or determines the rotational position of a cap on a bottle, measures or determines the rotational position of the finish or neck of the same bottle, and then optionally uses such positional information to predict the opening or removal torque that will be required for a consumer to remove the bottle cap from the bottle.

Abstract: A technique to assess or analyze cap removal or opening torque or rotational position is provided. In at least one form, a high speed, on-line machine vision system measures or determines the rotational position of a cap on a bottle, measures or determines the rotational position of the finish or neck of the same bottle, and then optionally uses such positional information to predict the opening or removal torque that will be required for a consumer to remove the bottle cap from the bottle.

Abstract: This application relates to an apparatus and method for providing patterned illumination fields for use within process control and article inspection applications. More specifically, it pertains to the use of patterned illuminators to enable visual surface inspection of polished objects such as ball bearings. The use of patterned illuminators properly disposed in relation to a polished part under inspection allows small surface imperfections such as scratches and pits to become visible against the normal surface background. The use of carefully engineered illuminators facilitates advantageous defect-site scattering from generally dark field sources. The patterned nature of the illuminators defined by this invention allows the complete surface of three-dimensional parts to be effectively highlighted using dark field illumination fields.

Abstract: This application relates to an apparatus and method for providing snapshot action thermal infrared imaging within automated process control article inspection applications. More specifically, it pertains to the use of snapshot mode lead salt area-array imaging sensors (20) as the imaging front-end in high-speed machine vision inspection systems (12). the relatively low-cost, good measurement sensitivity at temperatures consistent with thereto-electric cooling means, and the ability to be operated in snap-shot mode enables lead salt-based image acquisition sensors (20) to be used in a variety of automated process control and article inspection applications.

Abstract: A filling apparatus and method including a carrier for transporting containers and having a plurality of valves, each of the valves being opened for an individual, specific period of time to control a flow of liquid into the respective containers, while the containers are transported by the carrier. An exit feed path transports the containers after the containers have been filled, and a sensor, such as a camera, detects a level of liquid in the respective containers, while the containers are on the exit feed path. The sensor produces a signal that is stored as data representing the level of liquid for the individual containers. The data is then tracked and used for valve optimization. A period of time that each individual valve is opened for subsequent fillings is adjusted based on the signal and the historical performance of each valve.

Abstract: This application relates to an apparatus and method for automated inspection of formed metal containers. More specifically, it pertains to the use of machine vision systems to identify and correlate manufacturing defects occurring in formed food and beverage containers to specific manufacturing paths or sources of origin (eg., body makers) used in the container forming process. The disclosed invention is enabled by the placement of a machine-readable code on specific portions of the can body during the forming process and the use of illumination exposure techniques.

Abstract: This invention relates to a method and apparatus for mass and/or volume measurements of manufactured articles. More particularly, this invention relates to a method and apparatus for mass and/or volume measurements that can be performed on-line in a part manufacturing process. On-line measurement of the mass or volume of material contained in a specific region of interest of the manufactured items is performed 100% on-line. Real-time process control information is based on real-time measurement of the mass or volume of material contained in a specific region of interest of a manufactured item. Automated quality control inspection for manufactured articles is based on real-time measurement of the mass or volume of material contained in a specific region of interest of manufactured items.

Abstract: A system for direct injection of selected thermal-infrared (IR) wavelength radiation or energy into articles for a wide range of processing purposes is provided. These purposes may include heating, raising or maintaining the temperature of articles, or stimulating a target item in a range of different industrial, medical, consumer, or commercial circumstances. The system is especially applicable to operations that require or benefit from the ability to irradiate at specifically selected wavelengths or to pulse or inject the radiation. The system is particularly advantageous when functioning at higher speeds and in a non-contact environment with the target.

Abstract: This application relates to an apparatus and method for automated inspection of formed metal containers. More specifically, it pertains to the use of machine vision systems to identify and correlate manufacturing defects occurring in formed food and beverage containers to specific manufacturing paths or sources of origin (e.g., body makers) used in the container forming process. The disclosed invention is enabled by the placement of a machine-readable code on specific portions of the can body during the forming process and the use of machine vision reading techniques.

Abstract: A stretch blow molding system that condition preforms such that the temperature distribution within the cross-section of each preform is optimized prior to blow molding operations is provided. The system has a temperature measurement and control system capable of directly monitoring both the outside as well as inside surface temperature of preforms at different stages of transport throughout the thermal conditioning section of the system.

Abstract: This invention relates to a method and apparatus for handling parts ejected from an injection molding machine (10). More particularly, in one aspect, the invention is directed to a system (20) whereby data molded into the ejected part is used to provide useful feedback for the molding process. In another aspect, molded parts formed in a multiple molding die (12) are ejected from the die in a manner to maintain the relative sequential or matrix organization so that useful feedback information can be generated. This system is particularly useful with subsequent machine vision and inspection applications.

Abstract: This invention relates to an apparatus and method for inspecting multi-layer plastic containers (10). More particularly, the invention relates to such an apparatus and method whereby optical energy absorbing compounds are added to the materials comprising the layer(s) of the container (10) to facilitate inspection thereof. Apparatus comprises a sensor unit (40), an illumination unit (30) for illuminating a portion of electromagnetic spectrum at a near IR wavelength to an inspection zone (20) which is located between the sensor unit (40) and the illumination unit (30). A processing unit (50) which receives an output of the sensor unit (40) and determines the attributes of the multilayer plastic containers (10).

Abstract: An inspection system is provided comprising at least one detection element (60) sensitive to electromagnetic radiation (20) at a wavelength wherein the object (10) to be inspected is rendered opaque by naturally occurring material molecular absorptions. As such, material defects such as cracks and voids can be detected.

Abstract: This invention relates to a method and apparatus for handling parts ejected from an injection molding machine (10). More particularly, in one aspect, the invention is directed to a system (20) whereby data molded into the ejected part is used to provide useful feedback for the molding process. In another aspect, molded parts formed in a multiple molding die (12) are ejected from the die in a manner to maintain the relative sequential or matrix organization so that useful feedback information can be generated. This system is particularly useful with subsequent machine vision and inspection applications.

Abstract: This invention relates to a method and apparatus for mass and/or volume measurements of manufactured articles. More particularly, this invention relates to a method and apparatus for mass and/or volume measurements that can be performed on-line in a part manufacturing process. On-line measurement of the mass or volume of material contained in a specific region of interest of the manufactured items is performed 100% on-line. Real-time process control information is based on real-time measurement of the mass or volume of material contained in a specific region of interest of a manufactured item. Automated quality control inspection for manufactured articles is based on real-time measurement of the mass or volume of material contained in a specific region of interest of manufactured items.