Abstract: A carcass separation assembly may include a first blade assembly configured to separate a first breast muscle from at least one of wish bone, a rib bone, and a fan bone on a first side of a poultry carcass as the poultry carcass moves downstream passed the first blade assembly. The carcass separation assembly may further include a first tensioning assembly configured to support a first wing of the poultry carcass in a spaced apart relationship relative to the first breast muscle as the poultry carcass moves downstream passed the first blade assembly.

Abstract: An apparatus 10 for removing the skin of poultry pieces at a skinning station 12 includes an infeed conveyor 14 for transporting or feeding poultry pieces to the skinning station 12. The infeed conveyor 14 includes an endless belt 16 that is trained around an end roller 18 at the downstream end of the infeed conveyor. A pinch block 20 is configured with a concave pinch surface 22 having curvature closely following the curvature of the endless belt 16 trained around the end roller 18 to define a narrow gap 24 therebetween for capturing the skin of the poultry piece and forcing the skin through the gap 24, thereby pulling the skin away from the underlying flesh of the poultry piece. A transfer roller 26 assists in transferring the skinned poultry piece to an outfeed conveyor 28.

Abstract: A system (20) for removing feathers from poultry carcasses (50), including a scalding apparatus (28) that applies the dual cascade of heated water downwardly onto poultry carcasses passing beneath. A quill picking unit (30) follows the dual cascade scalding apparatus (26) to remove the feathers from the carcass after the pores have been enlarged by the dual cascade of scalding water. After the feathers have been pulled from the carcass (50), the carcass is passed through a chiller (40) which applies a dual cascade of cooling water downwardly onto the carcasses passing through the chilling unit.

Abstract: An apparatus 10 for removing the skin of poultry pieces includes a frame 12 for supporting an infeed conveyor 14 for transporting and feeding poultry pieces to be skinned to a skinning station 16 located closely adjacent the downstream end of the conveyor. An outfeed conveyor 18 is also supported by the frame to carry the skinned poultry pieces away from the skinning station 16 for further processing. The infeed and outfeed conveyors are carried by a lift mounting systems 40 and 42 to mount the conveyors to the underlying frame 12. The lift mounting systems 40/42 function to shift the infeed and outfeed conveyors between an in-use lowered position closely adjacent the skinning station 16 and a retracted position raised above and shifted longitudinally away from the skinning station to provide access to the conveyors 14/18, as well as access to the skinning station 16.

Abstract: An apparatus 10 for removing the skin of poultry pieces includes a frame 12 for supporting an infeed conveyor 14 for transporting and feeding poultry pieces to be skinned to a skinning station 16 located closely adjacent the downstream end of the conveyor. An outfeed conveyor 18 is also supported by the frame to carry the skinned poultry pieces away from the skinning station 16 for further processing. The infeed and outfeed conveyors are carried by a lift mounting systems 40 and 42 to mount the conveyors to the underlying frame 12. The lift mounting systems 40/42 function to shift the infeed and outfeed conveyors between an in-use lowered position closely adjacent the skinning station 16 and a retracted position raised above and shifted longitudinally away from the skinning station to provide access to the conveyors 14/18, as well as access to the skinning station 16.

Abstract: An apparatus 10 for removing the skin of poultry pieces at a skinning station 12 includes an infeed conveyor 14 for transporting or feeding poultry pieces to the skinning station 12. The infeed conveyor 14 includes an endless belt 16 that is trained around an end roller 18 at the downstream end of the infeed conveyor. A pinch block 20 is configured with a concave pinch surface 22 having curvature closely following the curvature of the endless belt 16 trained around the end roller 18 to define a narrow gap 24 therebetween for capturing the skin of the poultry piece and forcing the skin through the gap 24, thereby pulling the skin away from the underlying flesh of the poultry piece. A transfer roller 26 assists in transferring the skinned poultry piece to an outfeed conveyor 28.

Abstract: A poultry breast deboning apparatus and method for guiding a plurality of poultry combinations that have a breast and attached wings, the apparatus including a transport assembly with carts mounted to a drive system. Each of the carts has an opening to receive one of the wings of each combination. Moveable cutters are disposed adjacent the transport assembly for seating against the carts for severing tissue connecting the wings and the breast. Moveable bars are biased to urge the wings into the cart openings.

Abstract: An apparatus and method for removing a keel from a poultry carcass that is conveyed at a predetermined speed along a path. Planar members extend radially outwardly from a continuous loop driven adjacent the path at the predetermined speed. A keel-receiving gap is configured between a pair of planar members. At least one blade is disposed between the path and the continuous loop for severing the keel from the carcass. A ramp above the path has a downwardly-facing surface angled to the path for contacting the poultry carcass and adjusting its vertical position relative to the blade. A keel guide spaced from the plurality of planar members may contact the keel to adjust the keel relative to the blade.

Abstract: An apparatus and method to remove a keel strip that is centrally attached to a poultry butterfly. The butterfly has first and second poultry breasts on opposite sides of the keel strip. An elongated, longitudinally-oriented spine defines a butterfly travel path and is disposed above a longitudinally-driven conveyor. A scoring blade is disposed above, and spaced a predetermined distance from, the spine. First and second severing blades are disposed along the butterfly travel path downstream of the scoring blade with the first and second severing blades disposed on opposing first and second lateral sides of the spine. A second longitudinally-driven conveyor is disposed above the spine and ex tends from a first position downstream of the scoring blade to at least a second position between the first and second severing blades.

Abstract: An apparatus and method to remove a keel strip that is centrally attached to a poultry butterfly. The butterfly has first and second poultry breasts on opposite sides of the keel strip. An elongated, longitudinally-oriented spine defines a butterfly travel path and is disposed above a longitudinally-driven conveyor. A scoring blade is disposed above, and spaced a predetermined distance from, the spine. First and second severing blades are disposed along the butterfly travel path downstream of the scoring blade with the first and second severing blades disposed on opposing first and second lateral sides of the spine. A second longitudinally-driven conveyor is disposed above the spine and ex tends from a first position downstream of the scoring blade to at least a second position between the first and second severing blades.

Abstract: An apparatus and method for removing a keel from a poultry carcass that is conveyed at a predetermined speed along a path. Planar members extend radially outwardly from a continuous loop driven adjacent the path at the predetermined speed. A keel-receiving gap is configured between a pair of planar members. At least one blade is disposed between the path and the continuous loop for severing the keel from the carcass. A ramp above the path has a downwardly-facing surface angled to the path for contacting the poultry carcass and adjusting its vertical position relative to the blade. A keel guide spaced from the plurality of planar members may contact the keel to adjust the keel relative to the blade.

Abstract: A poultry breast deboning apparatus and method for guiding a plurality of poultry combinations that have a breast and attached wings, the apparatus including a transport assembly with carts mounted to a drive system. Each of the carts has an opening to receive one of the wings of each combination. Moveable cutters are disposed adjacent the transport assembly for seating against the carts for severing tissue connecting the wings and the breast. Moveable bars are biased to urge the wings into the cart openings.

Abstract: An automated poultry skinning apparatus which includes a support frame having a product feed inlet and discharge outlet. The apparatus may house an upper conveyor aligned to engage the upper surface of a piece of poultry product entering the feed outlet. The apparatus is provided with a lower conveyor with a plurality of radially extending protrusions adapted to engage the lower surface of the piece of poultry passing between the lower conveyor and the optional upper conveyor. An arcuate pinch surface is provided which is mounted in closely spaced relationship to the arcuate path traveled by the protrusions of the translated belt and define therewith an opening for trapping the outer skin attached to the poultry product between the arcuate surface and the distal tips of the protrusions to entrap a portion of the skin and pull the skin from the poultry product piece.

Abstract: A poultry breast deboning apparatus and method for guiding a plurality of poultry combinations that have a breast and attached wings, the apparatus including a transport assembly with carts mounted to a drive system. Each of the carts has an opening to receive one of the wings of each combination. Moveable cutters are disposed adjacent the transport assembly for seating against the carts for severing tissue connecting the wings and the breast. Moveable bars are biased to urge the wings into the cart openings.