Patents Assigned to PRIME PLANET ENERGY & SOLUTIONS, INC.
  • Publication number: 20230082774
    Abstract: A lithium-ion rechargeable battery includes an electrode body rolled about a roll axis to be low-profile. In a cross section orthogonal to the roll axis, the electrode body includes a planar flat portion pressed to have a low profile and two semicircular rod-shaped bent portions bent and formed on opposite ends of the flat portion. Combined resistance of reaction resistance caused by an inter-electrode distance with solution resistance caused by air permeance of the separator in site, longitudinally extending from center to a peripheral surface of each bent portion, equals combined resistance of the reaction resistance with the solution resistance in site, extending from straight line to a peripheral surface of the flat portion in a thickness-wise direction, to obtain uniform resistance of the electrode body, thereby limiting deposition of lithium metal caused by non-uniform current density.
    Type: Application
    Filed: September 9, 2022
    Publication date: March 16, 2023
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Nobuaki KOIWA, Shunya MARUYAMA, Takaaki IZUMOTO
  • Publication number: 20230073258
    Abstract: A power storage device includes: a stack of a plurality of power storage cells stacked in a first direction; and a case that accommodates the stack. The case includes a first portion and a second portion facing respective end surfaces of the stack, a third portion and a fourth portion facing respective side surfaces of the stack, and a fifth portion and a sixth portion respectively facing an upper surface and a bottom surface of the stack. The first portion and the second portion are in abutment with the respective end surfaces of the stack, and each receive a force from the stack in the first direction. The stack is supported by the case along the first direction with the force received by the first portion and the second portion in the first direction being transmitted to all of the third portion to the sixth portion.
    Type: Application
    Filed: August 26, 2022
    Publication date: March 9, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Yuya MOGI
  • Publication number: 20230062034
    Abstract: An in-vehicle battery management device includes a controller configured or programmed to control a charge/discharge device such that the charge/discharge device performs charge or discharge on an in-vehicle battery of an electric vehicle in a predetermined processing condition, the in-vehicle battery being connected to the charge/discharge device. The controller includes a calculator configured or programmed to calculate a degree of deterioration progress of the in-vehicle battery based on charge/discharge information in the charge or discharge; and a communicator configured or programmed to notify a predetermined notification target of the calculated degree of deterioration progress.
    Type: Application
    Filed: August 25, 2022
    Publication date: March 2, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Noriharu KOBAYASHI, Kimihiko FURUKAWA, Masaki YUGOU, Shinya INUI, Kohki NAKAMURA, Keiichi ITO
  • Publication number: 20230064832
    Abstract: A battery, in which a damage on an electrode tab group is suitably inhibited, is provided. The herein disclosed battery satisfies D1>D2 in the case where a length of an interval from a first end part existing in a surface direction along the first side wall to a positive electrode tab join part is treated as D1 and a length of an interval from a second end part to a negative electrode tab join part in the above described surface direction is treated as D2.
    Type: Application
    Filed: August 17, 2022
    Publication date: March 2, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Takafumi HOSOKAWA, Takashi HOSOKAWA
  • Patent number: 11594712
    Abstract: A method for producing secondary battery electrodes includes a step of preparing a moisture powder formed of aggregated particles that contain a plurality of electrode active material particles, a binder resin, and solvent, wherein the solid phase, liquid phase, and gas phase in at least 50 number % or more of the aggregated particles in the moisture powder form a pendular state or a funicular state; a step of forming a coating film composed of the moisture powder on an electrode current collector, while the gas phase remains present; a step of forming a depression in the coating film by carrying out, using a die having an elevation of prescribed height, depression/elevation transfer into the coating film; and a step of carrying out depression/elevation transfer, using a die having an elevation higher than the elevation of prescribed height, by pressing the higher elevation into the depression that has been formed.
    Type: Grant
    Filed: February 21, 2022
    Date of Patent: February 28, 2023
    Assignee: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Naohiro Mashimo, Katsushi Enokihara, Haruka Shionoya
  • Patent number: 11594388
    Abstract: A control unit includes: an input portion that receives the positional information of a vehicle; a calculation unit that generates a control signal for controlling an electromagnetic relay; and an output portion that outputs the control signal to the electromagnetic relay. The calculation unit determines whether a location region of the electromagnetic relay is a relay-freeze region, the location region being identified by the positional information of the vehicle, and, when the location region of the electromagnetic relay is a relay-freeze region, performs a freeze inhibiting process for preventing the electromagnetic relay from being frozen or defrosting the electromagnetic relay by opening and closing the electromagnetic relay and causing the electromagnetic relay to vibrate.
    Type: Grant
    Filed: October 21, 2021
    Date of Patent: February 28, 2023
    Assignee: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Atsushi Hirayama, Masahiro Sata, Masato Nishikawa, Kimihiko Furukawa, Katsuhiro Arinobu, Taketoshi Yoshikane
  • Publication number: 20230054644
    Abstract: In a battery assembly including a first battery and a second battery, the first battery includes a negative terminal, and the negative terminal has a first metal section and a second metal section formed of a metal different from the first metal section. The second metal section is joined to the top of the first metal section with the dissimilar metal joining, and the second metal section is formed with a joint surface and a recessed portion. A method of manufacturing the battery assembly includes a process of inserting a welding assist member into the recessed portion, and a process of placing a bus bar on the joint surface of the negative terminal in which the welding assist member is inserted in the recessed portion, and joining the bus bar onto the joint surface of the negative terminal by laser welding.
    Type: Application
    Filed: June 30, 2022
    Publication date: February 23, 2023
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Kentaro Suzuki, Koshiro Yoneda
  • Publication number: 20230039284
    Abstract: This disclosure provides a terminal component that can reduce thermal deterioration due to beam irradiation to a metal joining portion. A terminal component disclosed herein includes a first member formed of a metal and a plate-like second member formed of a metal, and a metal joining portion joined by metal joining is formed in a boundary surface where the first member and the second member are stacked. On a surface of the second member in an opposite side to the boundary surface, a raised portion raised from the surface is formed in a peripheral portion close to the metal joining portion.
    Type: Application
    Filed: July 28, 2022
    Publication date: February 9, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Takahiro SAKURAI, Kosuke SUZUKI, Kota OHATA
  • Publication number: 20230042958
    Abstract: According to the present disclosure, it is possible to inhibit the electrically conductive foreign substance from falling off and being peeled off from the electrode plate that has been already manufactured, so as to contribute in improving the safety property of the secondary battery. The manufacturing method of the electrode plate herein disclosed includes a precursor preparing step for preparing an electrode precursor 20A including an active material provided area A1 in which an electrode active material layer 24 is provided on a surface of the electrode core 22 and including a core exposed area A2 in which the electrode active material layer 24 is not provided and the electrode core 22 is exposed, and an active material provided area cutting step for cutting the active material provided area A1 by a pulse laser, and a core exposed area cutting step for cutting the core exposed area A2 by the pulse laser.
    Type: Application
    Filed: July 8, 2022
    Publication date: February 9, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Kentaro TSUKAMOTO, Yoshifumi MAGARI
  • Publication number: 20230045159
    Abstract: An ultrasonic joining horn disclosed herein can generate ultrasonic vibration in a predetermined vibration direction and includes a base portion, a stand portion that rises from an upper surface of the base portion, and a pressure contact portion formed of a plurality of protrusions that protrude from an upper surface of the stand portion. Each of the protrusions is formed into a pyramid shape or a truncated pyramid shape, the protrusions are arrayed, and when viewed from top, at least a portion of a peripheral edge of a portion in which the protrusions are arrayed has a zigzag shape. The zigzag portion is formed along at least one of the vibration direction and a perpendicular direction to the vibration direction. The upper surface of the base portion has an exposed surface on which the stand portion is not formed.
    Type: Application
    Filed: July 28, 2022
    Publication date: February 9, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Takahiro SAKURAI, Kosuke SUZUKI, Kota OHATA
  • Publication number: 20230024125
    Abstract: A power storage device includes: a first case that accommodates a plurality of stacked first power storage cells: and a second case that accommodates a plurality of stacked second power storage cells. The first case has a first reinforcement portion extending in a first direction, and the second case has a second reinforcement portion extending in a second direction intersecting the first direction. The first case and the second case are provided to overlap with each other along a third direction intersecting the first direction and the second direction, and are joined to each other.
    Type: Application
    Filed: July 6, 2022
    Publication date: January 26, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Tetsuji OMURA
  • Publication number: 20230021118
    Abstract: According to the present disclosure, it is possible to inhibit the electrically conductive foreign substance from falling off and being peeled off from the electrode plate that has been already manufactured, so as to contribute in improving the safety property of the secondary battery. The manufacturing method of the electrode plate herein disclosed includes a precursor preparing step for preparing an electrode precursor 20A including an active substance provided area A1 in which an electrode active substance layer 24 is provided on a surface of the electrode substrate 22 and including a substrate exposed area A2 in which the electrode active substance layer 24 is not provided and the electrode substrate 22 is exposed, an active substance provided area cutting step for cutting the active substance provided area A1 by a pulse laser, and a substrate exposed area cutting step for cutting the substrate exposed area A2 by the pulse laser.
    Type: Application
    Filed: July 8, 2022
    Publication date: January 19, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Kentaro TSUKAMOTO, Yoshifumi MAGARI
  • Publication number: 20230015845
    Abstract: The terminal component disclosed herein is a terminal component for use in a terminal for secondary batteries. The terminal component includes a first metal and a second metal having a recess. The first metal includes a shall having a pair of flat surfaces and a fitting portion formed at one end of the shaft in the major axis direction. At the boundary between the first metal and the second metal, a joining portion joined by ultrasonic, joining and a crimping portion where the fitting portion of the first metal is fitted into the recess of the second metal are formed. A gap is formed between the recess and the fitting portion in the facing direction in which the gap faces the flat surfaces in plan view.
    Type: Application
    Filed: July 11, 2022
    Publication date: January 19, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Takahiro SAKURAI
  • Patent number: 11552341
    Abstract: An inspection method for a secondary battery includes: constituting a circuit by connecting a charged secondary battery to a power supply; measuring a circuit current flowing through the circuit in association with self-discharge of the secondary battery; and determining the quality of the secondary battery based on a measured value of the circuit current converged in the measuring. During execution of the measuring, a battery temperature control is performed to control the temperature of the secondary battery.
    Type: Grant
    Filed: August 23, 2021
    Date of Patent: January 10, 2023
    Assignee: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Ruri Tanaka
  • Publication number: 20220416339
    Abstract: A battery is provided in which a reliability of the caulked part vicinity of the terminal is suitably enhanced. One suitable embodiment of the battery herein disclosed includes a negative electrode electrical collector part includes a penetration hole into which the negative electrode terminal is inserted, and the penetration hole includes a taper part including an inclination for making an inner diameter become gradually larger along the insertion direction. Here, the negative electrode terminal is caulked on the taper part in a state of being arranged in the penetration hole, an outer circumference smoothing part including a step difference is formed at the outer circumferential edge on the caulked part, and a join part exists at which the outer circumference smoothing part and the edge part of the penetration hole are joined.
    Type: Application
    Filed: June 22, 2022
    Publication date: December 29, 2022
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Ichirou MURATA
  • Publication number: 20220416592
    Abstract: A charging pad includes a side surface on which a charged terminal device is to be placed face to face. The side surface includes a protruding flat surface portion that is raised from a peripheral edge portion, a power transfer coil that is incorporated in a raised region of the protruding flat surface portion, and a holding mechanism that allows the charged terminal device at a predetermined position with respect to the power transfer coil.
    Type: Application
    Filed: June 22, 2022
    Publication date: December 29, 2022
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Atsushi SUGIHARA, Shizuka MASUOKA, Kodai NAGANO
  • Publication number: 20220384839
    Abstract: A method of manufacturing a battery pack of the present disclosure stacks a plurality of battery cells such that one surfaces face the same direction and compresses the battery cells from both sides, inserts the compressed battery cells into the case such that the one surfaces are positioned on an open end side of the case, disposes a plurality of bus bars on the one surfaces of the battery cells so as to overlap the corresponding terminal, moves a pressurizing jig so as to press the bus bars toward a bottom surface of the case from a pressurization start position corresponding to a height position of the terminal of the battery cell farthest from the bottom surface, and bonds each of the plurality of bus bars to the corresponding terminal.
    Type: Application
    Filed: May 23, 2022
    Publication date: December 1, 2022
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Shintaro Miyata, Yoshinori Shibata, Nobuyuki Yamazaki, Hirotoshi Kondo, Seiichi Sakuramoto
  • Publication number: 20220376368
    Abstract: A terminal component disclosed herein includes a first metal and a second metal stacked on the first metal. On the first metal, nickel is plated at least on a boundary surface with the second metal. A joining portion joined by diffusion of the metals is formed in a portion of a boundary between the first metal and the second metal.
    Type: Application
    Filed: May 11, 2022
    Publication date: November 24, 2022
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Takahiro SAKURAI, Kota OHATA
  • Publication number: 20220367879
    Abstract: The present disclosure provides a current collector of a secondary battery in which the current inside the battery is easily blocked at the time of inside short circuit, and in which the capacity retention rate and the decreasing rate of the electric resistance are outstanding. The current collector herein disclosed includes a laminate structure in which a resin layer and a metal layers formed on the both surfaces of the resin layer are laminated. The surface of the metal layer includes a rough surface part provided with a plurality of protruding parts and a plurality of recessed parts. On the rough surface part, a resin coat layer is formed, and at least one part of the protruding part among the plurality of protruding parts includes an exposed part that is exposed from the resin coat layer.
    Type: Application
    Filed: May 5, 2022
    Publication date: November 17, 2022
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Daisuke HORIKAWA, Yohei SHINDO
  • Publication number: 20220344671
    Abstract: The electrical collector body of the secondary battery includes a resin layer, and metal foils that cover both surfaces of the resin layer. On the metal foils, multiple holes are formed.
    Type: Application
    Filed: April 15, 2022
    Publication date: October 27, 2022
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Daisuke HORIKAWA, Yohei SHINDO