Patents Assigned to PRIME PLANET ENERGY & SOLUTIONS, INC.
  • Patent number: 11949094
    Abstract: A method for manufacturing an electrode disclosed herein includes a step of granulating a moisture powder formed by aggregated particles including at least an electrode active material, carbon nanotubes, and a non-aqueous electrolytic solution, and a step of forming an electrode by supplying an electrode active material layer composed of the moisture powder onto the electrode current collector. The granulation step includes a first mixing treatment of mixing the carbon nanotubes and the non-aqueous electrolytic solution to impregnate the carbon nanotubes with the non-aqueous electrolytic solution, a second mixing treatment of mixing the carbon nanotubes impregnated with the non-aqueous electrolytic solution and the electrode active material, and a treatment of compressing the mixture obtained by the first and second mixing treatments.
    Type: Grant
    Filed: March 29, 2022
    Date of Patent: April 2, 2024
    Assignee: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Satoshi Moriyama
  • Publication number: 20240105904
    Abstract: A method for manufacturing a negative electrode plate of a rechargeable battery is provided. The method includes kneading a negative electrode active material and a negative electrode additive to form a negative electrode mixture paste; applying the negative electrode mixture paste to a negative electrode current collector; and drying the negative electrode mixture paste. The blackness of a material prepared by kneading the negative electrode active material and the negative electrode additive is set in a range of 4 to 16. The viscosity of a negative electrode thickener contained in the negative electrode additive is set in a range of 13000 mPa·s to 21000 mPa·s when a shear rate is 0.01 s?1.
    Type: Application
    Filed: September 19, 2023
    Publication date: March 28, 2024
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Yoshinori KUDO, Masumi TANIMOTO
  • Patent number: 11942663
    Abstract: A terminal component includes a first metal and a second metal overlapped on the first metal, the first metal having a part to be connected to an internal terminal, and the second metal having a part to be exposed to the outside of a battery case. At an interface where the first metal and the second metal are overlapped, one of the first metal and the second metal has a protrusion having a flat top portion. The other metal is joined to the top portion. A cross section of the protrusion orthogonal to a projection direction of the protrusion is set such that fusing occurs when a current equal to or higher than a predetermined current value flows between the first metal and the second metal.
    Type: Grant
    Filed: December 23, 2021
    Date of Patent: March 26, 2024
    Assignee: Prime Planet Energy & Solutions, Inc.
    Inventors: Kosuke Suzuki, Takahiro Sakurai
  • Publication number: 20240097180
    Abstract: A lithium-ion rechargeable battery includes a negative electrode plate including a negative electrode substrate and a negative electrode mixture layer applied to the substrate, a positive electrode plate including a positive electrode substrate and a positive electrode mixture layer applied to the substrate, a separator arranged between the negative electrode plate and the positive electrode plate, and a non-aqueous electrolyte. The negative electrode substrate includes a negative electrode connection portion that projects from the negative electrode mixture layer in a first width direction. The positive electrode substrate includes a positive electrode connection portion that projects from the positive electrode mixture layer in a second width direction. The separator has a gas permeability that is greater at a portion facing an end of the positive electrode mixture layer in the second width direction than a portion facing an end of the positive electrode mixture layer in the first width direction.
    Type: Application
    Filed: September 19, 2023
    Publication date: March 21, 2024
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Ryohei TANAKA, Naoki WAKAMATSU, Shunya MARUYAMA
  • Publication number: 20240097197
    Abstract: A non-aqueous rechargeable battery includes an electrode body in which a positive plate and a negative electrode plate are stacked in a stacking direction with a separator arranged in between. The positive electrode plate includes a positive electrode substrate, and a positive electrode mixture layer and an insulating layer arranged on each of two opposite surfaces of the positive electrode substrate. The positive electrode substrate includes a positive electrode uncoated portion. The electrode body includes a positive electrode current collector portion in which layers of the positive electrode uncoated portion are stacked in the stacking direction. A first insulating layer on a first surface of the positive electrode substrate, facing a center of the positive electrode current collector portion in the stacking direction, has a thickness that is greater than that of a second insulating layer on a second surface of the positive electrode substrate opposite to the first surface.
    Type: Application
    Filed: September 18, 2023
    Publication date: March 21, 2024
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Kazutaka YOSHIKAWA, Shotaro DEGUCHI, Ryotaro SAKAI, Shota UCHIYAMA, Nobuaki KOIWA, Kentaro SUZUKI
  • Publication number: 20240097200
    Abstract: A lithium-ion rechargeable battery includes a negative electrode plate including a negative electrode substrate and a negative electrode mixture layer applied to the substrate, a positive electrode plate including a positive electrode substrate and a positive electrode mixture layer applied to the substrate, a separator arranged between the negative electrode plate and the positive electrode plate, and a non-aqueous electrolyte. The negative electrode substrate includes a negative electrode connection portion that projects from the negative electrode mixture layer in a first width direction. The positive electrode substrate includes a positive electrode connection portion that projects from the positive electrode mixture layer in a second width direction. The negative electrode plate has a thickness that increases in the first width direction. The positive electrode plate has a thickness that increases in the second width direction. The separator has a porosity that increases in the second width direction.
    Type: Application
    Filed: September 18, 2023
    Publication date: March 21, 2024
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Shunya MARUYAMA
  • Publication number: 20240097199
    Abstract: A non-aqueous rechargeable battery includes an electrode body formed by rolling a stack of a positive electrode plate and a negative electrode plate with a separator arranged in between. At least one of the positive electrode plate and the negative electrode plate includes a substrate, a first mixture layer located on an outer side of the substrate, and a second mixture layer located on an inner side of the substrate. The second mixture layer includes an active material having a BET specific surface area that is greater than that of an active material included in the first mixture layer.
    Type: Application
    Filed: September 18, 2023
    Publication date: March 21, 2024
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Naoki WAKAMATSU, Hiroki NAKAFUJI, Shoki TAKADA, Shunya MARUYAMA
  • Patent number: 11936003
    Abstract: A battery includes a wound electrode assembly. The wound electrode assembly has a flat shape. The wound electrode assembly includes a first separator, a positive electrode plate, a second separator, and a negative electrode plate. The first separator, the positive electrode plate, the second separator, and the negative electrode plate are stacked in this order and then wound spirally. In a cross section perpendicular to a winding axis of the wound electrode assembly, the first separator has a first winding start edge inside an innermost circumference of the wound electrode assembly; the second separator has a second winding start edge inside the innermost circumference of the wound electrode assembly; the first winding start edge faces the second winding start edge with the winding axis interposed therebetween; and the first winding start edge is located apart from the second winding start edge.
    Type: Grant
    Filed: October 13, 2021
    Date of Patent: March 19, 2024
    Assignee: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Shuji Ogawa, Takafumi Tsukagoshi, Kazuya Ikeshita, Kazuki Hiramatsu
  • Publication number: 20240088448
    Abstract: Provided is a technology which can produce a battery comprising a wound electrode assembly including adhesive layers, with high productivity. The method of manufacturing a battery as disclosed herein comprises a first formation step of forming a first adhesive layer on a surface of a first separator; a second formation step of forming a second adhesive layer on a surface of a positive electrode sheet; and a lamination step of laminating the first separator, the positive electrode sheet, a second separator, and an negative electrode sheet.
    Type: Application
    Filed: September 6, 2023
    Publication date: March 14, 2024
    Applicant: Prime Planet Energy & Solutions, Inc.
    Inventors: Taisuke ISEDA, Akira NISHIDA, Koji NIHOMMATSU
  • Publication number: 20240088427
    Abstract: Provided is a technology which can produce a battery comprising a wound electrode assembly including separators having adhesive layers, with high productivity. In one suitable aspect of the method of manufacturing a battery as disclosed herein, the method comprises a first winding step of bringing a first separator and a second separator into contact with a winding core and winding the first separator and the second separator around the winding core; a second adhesive layer forming step of forming a second adhesive layer in the second separator; a first adhesive layer forming step of forming a first adhesive layer in the first separator; a second winding step of winding a positive electrode sheet and an negative electrode sheet around the winding core along with the first separator and the second separator; and a pressing step of pressing, after the second winding step, the first separator, the positive electrode sheet, the second separator, and the negative electrode sheet which have been wound.
    Type: Application
    Filed: September 6, 2023
    Publication date: March 14, 2024
    Applicant: Prime Planet Energy & Solutions, Inc.
    Inventors: Taisuke ISEDA, Akira NISHIDA, Koji NIHOMMATSU
  • Publication number: 20240088426
    Abstract: The present disclosure provides a method for manufacturing includes: an adhesive layer formation step of forming a first adhesive layer on a surface of at least one of a positive electrode sheet and a first separator and forming a second adhesive layer on a surface of at least one of the positive electrode sheet and a second separator; and a wound electrode body fabrication step of fabricating a wound electrode body by winding the first separator, the positive electrode sheet, second separator, and the negative electrode sheet.
    Type: Application
    Filed: September 6, 2023
    Publication date: March 14, 2024
    Applicant: Prime Planet Energy & Solutions, Inc.
    Inventors: Akira NISHIDA, Taisuke ISEDA
  • Publication number: 20240088441
    Abstract: A non-aqueous electrolyte rechargeable battery includes a positive electrode, a negative electrode, and a non-aqueous electrolyte. The negative electrode has a sodium concentration of greater than 532 ppm and less than 71100 ppm. The non-aqueous electrolyte rechargeable battery includes a LiBOB equivalent. The LiBOB equivalent is lithium bis(oxalato)borate in the non-aqueous electrolyte or a substance formed when the lithium bis(oxalato)borate reacts with another substance. The non-aqueous electrolyte has a hypothetical concentration of the LiBOB equivalent of 0.35 wt % or greater and 0.56 wt % or less when an amount of the LiBOB equivalent is converted into a weight of the lithium bis(oxalato)borate.
    Type: Application
    Filed: September 7, 2023
    Publication date: March 14, 2024
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Gaku OGURA, Katsuya TANAKA
  • Publication number: 20240082871
    Abstract: A coating device includes a backup roll configured to transport a workpiece; a coating die configured to discharge a coating liquid onto the workpiece; a drive section capable configured to drive the backup roll; and a heat dissipation section configured to dissipate heat generated in the drive section.
    Type: Application
    Filed: September 6, 2023
    Publication date: March 14, 2024
    Applicants: Toyota Jidosha Kabushiki Kaisha, Primearth EV Energy Co., Ltd., Prime Planet Energy & Solutions, Inc.
    Inventors: Taichi URAKAMI, Seiji ISHIZU, Yu ICHINO, Masakazu UMEHARA, Naohiro ISHIZUKA, Naoya KISHIMOTO
  • Patent number: 11929481
    Abstract: A method for manufacturing a rechargeable battery includes forming a mixture layer and an insulating layer on an electrode substrate having an edge extending in a specified direction so that an exposed portion where the electrode substrate is exposed extends between the edge and the insulating layer; pressing the mixture layer; and stretching an extension portion, located between the edge and the mixture layer, and the insulating layer in the specified direction. The stretching includes applying a stress greater than or equal to yield stress of the electrode substrate or greater than or equal to 0.2% proof stress of the electrode substrate and less than tensile strength of the electrode substrate to the extension portion, and applying a stress greater than or equal to yield stress of the insulating layer or greater than or equal to 0.2% proof stress of the insulating layer to the insulating layer.
    Type: Grant
    Filed: November 30, 2022
    Date of Patent: March 12, 2024
    Assignees: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Masakazu Umehara, Naomichi Ishikawa, Naoto Ooshiro, Yuuki Kudou, Hideki Hayashi, Hiroki Yamada, Naoya Kishimoto
  • Patent number: 11929489
    Abstract: A manufacturing method for an electrode plate and an electrode plate are provided. The method includes deposition-layer forming to form a deposition layer in which active material particles and binder particles are deposited on a surface of a current collecting foil and heat pressing to form an electrode layer on the surface of the current collecting foil by heating and compressing a deposition-layer-formed current collecting foil having the deposition layer on the surface of the current collecting foil. The deposition layer includes a first deposition layer placed on a side of the current collecting foil and a second deposition layer constituting a surface of the deposition layer. The deposition-layer forming includes forming the deposition layer in which a content rate of the binder particles in the second deposition layer is lower than a content rate of the binder particles in the first deposition layer.
    Type: Grant
    Filed: February 3, 2022
    Date of Patent: March 12, 2024
    Assignees: PRIME PLANET ENERGY & SOLUTIONS, INC., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Sokichi Okubo, Tomoyuki Uezono, Momoka Miyajima, Nagisa Shimasaki, Masaki Watanabe, Miyuki Matsuyama
  • Patent number: 11929503
    Abstract: Provided is a positive electrode for a secondary battery in which carbon nanotubes are used, of which an initial resistance is small, and that suppresses an increase in resistance when charging and discharging are repeated. The positive electrode for a secondary battery disclosed herein includes a positive-electrode current collector and a positive-electrode active material layer provided on the positive-electrode current collector. The positive-electrode active material layer contains a positive-electrode active material and carbon nanotubes, and substantially does not contain a resin binder. The positive-electrode active material layer includes a layer-like region that is in contact with the positive-electrode current collector, and a region other than the layer-like region. Both of the layer-like region and the region other than the layer-like region contain carbon nanotubes.
    Type: Grant
    Filed: August 12, 2021
    Date of Patent: March 12, 2024
    Assignee: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Yuji Yamamoto
  • Patent number: 11926723
    Abstract: Provided is a method that can produce a resin porous material from a water-insoluble polymer in a small number of steps while suppressing the formation of skin layers. The production method of a resin porous material disclosed herein includes preparing a solution of a water-insoluble polymer in a mixed solvent including a good solvent of the water-insoluble polymer and a poor solvent of the water-insoluble polymer, and drying the solution to remove the mixed solvent. The poor solvent has a higher boiling point than the good solvent. The drying the solution is performed using superheated water vapor.
    Type: Grant
    Filed: October 14, 2021
    Date of Patent: March 12, 2024
    Assignee: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Kohei Matsunobu
  • Publication number: 20240079743
    Abstract: A battery terminal has a two-piece configuration of different types of conductive materials. A first piece placed outside and a second piece placed inside with including a current collecting portion are fixed in two portions of a first fixing portion and a second fixing portion. The first fixing portion is positioned between the current collecting portion and the second fixing portion in a longitudinal direction in a shape of the terminal. Leaning of the current collecting portion with respect to a center in a short-side direction and leaning of the first fixing portion with respect to a center are opposite to each other.
    Type: Application
    Filed: June 26, 2023
    Publication date: March 7, 2024
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Shigeru MATSUMOTO, Yozo UCHIDA, Yuki SATO, Tsuyoshi EHARA
  • Publication number: 20240079745
    Abstract: Provided is a technique that enhances a reliability of a connecting part with a terminal and another conductive member. According to the herein disclosed technique, a battery comprises a terminal which comprises a first conductive member and with a second conductive member electrically connected to the first conductive member, and a third conductive member connected to the terminal. The second conductive member includes a crimp part at one of end parts, and a positioning part at an outer surface of the other one of end parts. The crimp part is crimped to the third conductive member. The first conductive member has a through-hole. When viewed along a central axis direction of the through-hole, the positioning part is provided to overlap with the through-hole.
    Type: Application
    Filed: September 6, 2023
    Publication date: March 7, 2024
    Applicant: Prime Planet Energy & Solutions, Inc.
    Inventor: Shota YAMAMOTO
  • Publication number: 20240079709
    Abstract: A battery module includes: a plurality of battery cells arranged in a first direction; a plate member provided on a first side of the plurality of battery cells; and a flexible printed board and a control board each provided on the plate member, wherein the flexible printed board has a wiring electrically connected to the control board, and at least a portion of the wiring of the flexible printed board is located between the control board and at least one of the battery cells at a region overlapping with the control board when viewed from the first side.
    Type: Application
    Filed: September 1, 2023
    Publication date: March 7, 2024
    Applicant: Prime Planet Energy & Solutions, Inc.
    Inventor: Takashi INAMURA