Abstract: Sensors detect states of units of a plant for producing and/or treating a rolled product made of metal and transmit them to an automation system. The state signals (Z) are, in part, dimensional signals. The automation system determines, by taking into account the state signals (Z), control signal signals (S) for actuators associated with the units and actuates the actuators accordingly. The automation system includes at least one model-based system which models the behavior of the system and/or of the rolled product in real time. The automation system transmits the state signals (Z), the control signals (S) and/or signals derived therefrom at least in part via an open data network to a human-machine interface arranged at an operating location. The transmitted signals comprise at least one of the dimensional signals. The automation system takes specifications (V) from the human-machine interface in determining the control signals (S).

Abstract: A dynamic production planning method for a continuous casting plant for casting a strand with a production system which has a predefined production plan, which method includes comparing target production parameters with actual production parameters. If the actual production parameters deviate from the target production parameters, a strand image is created on the basis of actual production parameters. With the aid of the calculated strand image, a check is carried out within the predefined production plan and, if possible, a new production plan is created. If no solution can be found from the predefined production plan, the strand image is transmitted to a production planning system. The production planning system creates a new production plan from all available orders on the basis of a predefined optimization criterion. The new production plan is subsequently transmitted to the production system.

Abstract: The present invention relates to a method and an apparatus for changing the effective contour of a running surface (8) of a working roller (3, 4) during the hot rolling of rolling stock in a roll stand (2) to form a rolled strip (1). The intention is to be able to change the contour of the running surface (8) during the hot rolling by means of the invention. This object is achieved according to the invention by the axial displacement of the working rollers (3, 4) in opposite directions by a displacement distance s, wherein s is greater or less than ?r/tan(?)and ?r indicates the wear of the running surface (8) in the radial direction (R) and ? indicates the pitch angle of the conical portion (7) of the respective working roller (3, 4).

Abstract: A processing plant for metal strips (1) has a welding machine, a strip store downstream of the welding machine and a processing device downstream of the strip store. The metal strips are welded to form a continuous strip with the welding machine, which is stored in the strip store and output from there to the processing device. The metal strips are connected via diagonally extending weld seams. To join the weld seams, first the strip head (2) and the strip foot (3) of the metal strips are twisted and the two strips are connected by forming the weld seam. The weld seam extends only transversely to the transport direction (x) during the welding process. Finally, the strip head and the strip foot of the metal strips are twisted back again. As a result, the weld seam now extends diagonally to the transport direction (x).

Abstract: The present invention relates to a method and an apparatus for changing the effective contour of a running surface (8) of a working roller (3, 4) during the hot rolling of rolling stock in a roll stand (2) to form a rolled strip (1). The intention is to be able to change the contour of the running surface (8) during the hot rolling by means of the invention. This object is achieved according to the invention by the axial displacement of the working rollers (3, 4) in opposite directions by a displacement distance s, wherein s is greater or less than ? ? ? r tan ? ? ( ? ) and ?r indicates the wear of the running surface (8) in the radial direction (R) and ? indicates the pitch angle of the conical portion (7) of the respective working roller (3, 4).

Abstract: A control device of the rolling mill line controls actuators of a downstream and an upstream roll stand. The control device determines control variables for the actuators of the upstream roll stand while taking into consideration a flatness change to be carried out and additionally taking into consideration a contour change to be carried out and controls the actuators of the upstream roll stand accordingly. The control device determines control variables for the actuators of the downstream roll stand while taking into consideration the contour change to be performed but without taking into consideration the flatness change to be performed and controls the actuators of the downstream roll stand accordingly. The control device outputs the control variables to the actuators of the downstream roll stand with a delay of a transport time, relative to the corresponding control variables for the actuators of the upstream roll stand.

Abstract: A cooling section arranged within, upstream of, or downstream of a rolling train is provided. A hot-rolled product made of metal is cooled by the cooling section. Application devices of the cooling section are supplied with an actual current of a water-based liquid coolant via a supply line and a pump. The actual current of the coolant is applied to the hot-rolled product by means of the application device. The hot-rolled product is transported within the cooling section in a horizontal transport direction during the application of the coolant. A controller of the cooling section dynamically ascertains a target actuation state for each pump on the basis of a target current of the coolant to be applied onto the hot-rolled product by the application device and controls the pump in a corresponding manner such that the actual current delivered by each pump approximates the target current as much as possible.

Abstract: In a cooling path, hot rolled material composed of metal is cooled. The cooling path has a pump which extracts coolant from a coolant reservoir and feeds said coolant via a line system to a number of coolant outlets which are controlled by means of valves positioned upstream of the coolant outlets. A control device of the cooling path determines activation states (Ci) for the valves for a respective point in time taking into consideration coolant flows (Wi) which are intended to be discharged via the coolant outlets at the respective point in time, in conjunction with a working pressure (pA) of the coolant prevailing at the inlet side of the valve. By adding the coolant flows (Wi), said control device determines a total coolant flow (WG).

Abstract: A pinch roll delivers a respective rolled product. A control device opens the pinch roll at a respective trigger time and at a respective transport speed of the respective rolled product. The control device determines the respective trigger time and/or the respective transport speed using a model that depends on a coefficient of friction. After opening the pinch roll, a measuring device detects iteratively a position or a derivation in time of the position of the respective rolled product. The detected positions or the detected derivations in time of the position are provided to the control device. The control device in dependency on the positions or the derivations in time of the position updates the coefficient of friction and uses the updated coefficient of friction for determining the respective trigger time and/or the respective transport speed for the next rolled product delivered by the pinch roll.

Abstract: A hydraulic cylinder unit (1) having a hydraulic cylinder (2), a piston (3) which can be moved in the hydraulic cylinder (2), and a servo valve (7). The piston (3) separates working volumes (5A, 5B) of the hydraulic cylinder unit (1) from one another. The servo valve (7) is connected to a hydraulic pump (8), a tank (9), and the working volumes (5A, 5B). The servo valve (7) is supplied with a pump pressure (pP) via the hydraulic pump (8). The tank (9) has a tank pressure (pT). The servo valve (7) is adjusted to a defined valve position (y). A piston position (z) of the piston (3) in the hydraulic cylinder (2) and working pressures (pA, pB) which are applied to the working volumes (5A, 5B) are detected.

Abstract: A metal band is first rolled in a front and then in a rear (downstream) roll stand of a multi-stand rolling train. A looper between the roll stands may detect a band tension in the metal band. The band tension is supplied to a first and a second tension controller to determine an application additional target value and a speed additional target value. The second tension controller may only determine a value less than or greater than 0, as the speed additional target value, if the band tension is above or below an upper or lower band tension limit. Otherwise, the speed additional target value may be 0. The first tension controller is also supplied with a target tension that falls between the band tension limits. The application additional target value may be used to act on the rear roll stand.

Abstract: During rolling of front sections of rolling material in a rear group of roll stands of a rolling mill, rear sections of the rolling material are rolled in the front group of roll stands. A run-out speed with which the rolling material is exiting the front group of roll stands is detected. A run-in speed with which the rolling material is entering the rear group of roll stands is detected. A rolling speed with which the rear group of roll stands is driven is controlled by a controller such that a relation of the run-in speed to the run-out speed equals a predetermined value. The predetermined value is kept constant until a time point at which a tail end of the rolling material reaches a predetermined location upstream of the front group of roll stands, and is changed according to a predetermined function after the time point.

Abstract: Before the rolling of a metal strip on a finishing train, the actual width and actual temperature of portions of the metal strip are respectively detected. The portions of the metal strip are tracked while they run through the finishing train. The rolling stands are respectively assigned width controlling devices which determine the setpoint width and the actual width after the rolling in the assigned rolling stand, and a downstream additional setpoint value, by which the desired tension downstream of the assigned rolling stand is corrected in order to bring the actual width closer to the setpoint width. The downstream additional setpoint value is both taken into account in the determination of the actual width and fed to a tension controller, which sets an actual tension, in the metal strip downstream of the assigned rolling stand, in accordance with the corrected setpoint tension.

Abstract: A method for machining rolled stock (6) in a rolling train (2), the train including at least one rolling block (20, 20a, 20b) having at least two rolling stands (4) with each stand including at least one roll (13). Each rolling stand (4) has a separate drive (8) with a speed controller (14) for its roll (13). A time (tzw) that is dependent on the point in time (tB) that an actual loading moment is applied to the drive (8) of the first rolling stand (4) of the rolling block (20, 20a, 20b), for controlling the speed of the drive (8). An additional value (ZW), dependent on an expected actual loading moment, is fed to the speed controller (14) of each drive (8). Also, a rolling train (2) for machining rolled stock (6), is disclosed having the features above and having an open-loop/closed-loop control unit (24), in which software for the method is implemented.

Abstract: A plurality of flat metal items to be rolled (3) are fed to a plurality of rolling stands (1, 2) of a rolling installation, one after the other over a feed path (4). The items (3) are rolled by the rolling stands (1, 2) past which they are fed. In the rolling stands (1, 2), the flat item to be rolled (3) is first rough-rolled in at least one roughing pass with a wedge-type roll gap adjustment (ds) and then finish-rolled in finishing passes. After the finish-rolling of the flat item, a thickness taper (dd) that is present in the respective finish-rolled flat item is recorded by measuring instruments. The thickness taper (dd) is compared with a target taper (dZ). On the basis of a deviation of the thickness taper (dd) from the target taper (dZ) and the wedge-type roll gap adjustment (ds), a new wedge-type roll gap adjustment (ds) is determined for the at least one roughing pass.

Abstract: As sections of a rolled product (1) pass through a cooling path (2), they are initially cooled in a first cooling phase by front cooling devices (6). The sections are then not cooled in a subsequent second cooling phase. They are finally cooled again in a subsequent third cooling phase, by rear cooling devices (8) of the cooling path (2). A control device (10) of the cooling path receives in each case an initial energy value (EA) exhibited by the sections before they pass through the cooling path (2). The control device furthermore receives a target energy (E1*) and a target enthalpy (E2*). The control device (10) determines a first target cooling medium profile (K1*) on the basis of the initial energy value (EA) and the target energy (E1*). The control device controls the front cooling devices (6) in accordance with the first target cooling medium profile (K1*) while the respective section is passing through the front cooling devices (6).

Abstract: A method is provided for cooling sheet metal using a cooling section having multiple coolant dispensing devices for cooling upper and lower faces of a sheet metal. The cooling achieves a predefined target state of the sheet metal at a reference point at and/or after the exit from the cooling section, wherein coolant dispensing for a first and a second coolant dispensing device is determined, wherein the first and the second coolant dispensing devices are arranged opposite the sheet metal. Because the coolant dispensing for the first and second coolant dispensing devices is determined based on a predefined flow of heat to be dissipated from the sheet metal side that faces the respective coolant dispensing device, with a surface temperature of the respective sheet metal side being taken into account, the flatness of plate that is produced can be increased further with a simultaneously high throughput of the plate rolling train.

Abstract: When the strip head (7) of a metal strip (1) runs out of a roll stand (2a), a lateral position (y) of the strip head (7) is detected by a detection device (8) at at least one location (P) lying between the roll stand (2a) and a device (8) arranged downstream of the roll stand. A strip position controller (10) is designed as a model predictive controller which ascertains a sequence of adjusting commands (uk) to be output one after the other in a work cycle (T) on the basis of the detected lateral position (y) of the strip head (7), and the sequence is used to adjust a respective roll gap wedge. The number of control commands (uk) define a prediction horizon (PH) of the strip position controller (10) in connection with the work cycle (T). The strip position controller (10) at least supplies the roll stand (2a) with the control command (u0) ascertained to be output next.

Abstract: A controller (15) which receives a target value (g*) related to a piston (3) of the hydraulic cylinder unit (1) and an actual value (g) related to the piston (3) of the hydraulic cylinder unit (1). On the basis of the difference (?g) of the values, the controller determines a provisional manipulated variable (u?). A linearization unit (17) downstream of the controller (15) multiplies the provisional manipulated variable (u?) by a linearization factor (F) and outputs the product to a valve control unit (7) as a final manipulated variable (u) such that the actual value (g) is brought toward the target (g*) at an adjustment speed. On the basis of working pressures (pA, pB) on both sides of the piston (3) and/or working pressures (pP, pT) on the feed side and on the outflow side of the valve control unit (7) and a target piston force (FKL) to be applied by the piston (3), the linearization unit (17) determines target values (pA*, pB*) for the working pressures (pA, pB).

Abstract: In a rolling process for reverse thermomechanically rolling an aluminum plate involving a plurality of rolling passes, identifying data are determined for thermally guiding the rolling process. Then a value of a state variable, from which a temperature of the aluminum plate can be deduced, is continuously measured and a pass schedule is determined for the rolling process on the basis of the value of the measured state variable and of the identifying data. The pass schedule provides for a rolling pause between at least two successive rolling passes, during which rolling of the aluminum plate is interrupted for cooling purposes.