Abstract: A wastewater leaching chamber having asymmetric corrugations running transversely along the length of the chamber, where each transverse corrugation has a wide section on one side and a narrow section on the opposed side of the chamber, such that the corrugation walls run at an angle to the longitudinal axis of the chamber. The widest corrugation side of the chamber has a large straight sidewall, and the corrugation forms an arch which curve across and downward from the top of the straight sidewall to the narrow side of the corrugation at the opposing base of the chamber. The asymmetric arch is comprised of a multi radius curve from the top of the straight side to the opposing base footer.

Abstract: A wastewater leaching chamber having asymmetric corrugations running transversely along the length of the chamber, where each transverse corrugation has a wide section on one side and a narrow section on the opposed side of the chamber, such that the corrugation walls run at an angle to the longitudinal axis of the chamber. The widest corrugation side of the chamber has a large straight sidewall, and the corrugation forms an arch which curve across and downward from the top of the straight sidewall to the narrow side of the corrugation at the opposing base of the chamber. The asymmetric arch is comprised of a multi radius curve from the top of the straight side to the opposing base footer.

Abstract: A method of rotationally molding a large-diameter pipe fitting, the wall structure of which is characterized as having a generally smooth interior surface and an exterior surface that is defined by a plurality of axially-spaced circumferentially extending ribs which are monolithically formed and homogeneous with the smooth interior surface of the fitting. The fitting is seamless and modularly designed with integral coupling elements at each terminal end, and with a ribbed wall structure profile capable of withstanding the loads typically found in buried applications with watertight performance requirements, where such ribbed wall structure meets the following dimensions and dimensional ratios: Rib Sidewall Angle (95-105 degrees); Bottom/Top Rib Thickness Ratio (1.80-2.80); Pitch/Rib Height Ratio (1.50-1.95); Rib Height/Fitting Diameter Ratio (0.04-0.09); and Avg. Rib Thickness/Rib Height Ratio (0.28-0.40).

Abstract: An inspection system and method for scanning and recording defects in the surface of the smooth inner wall of dual wall corrugated plastic pipe during manufacture utilizing automated laser technology, in order to minimize potential disruptions in the manufacturing extrusion process and alleviate concerns as to improper formation of the inner wall. The inspection system includes conical laser pattern generator that passes through the dual wall corrugated pipe during the manufacturing process to complete 360 degree scan coverage of the surface of the inner smooth wall of the pipe. The inspection system further includes a set of cameras properly aligned to record comprehensive three dimensional coverage of the scanned image of the inner wall of the dual wall corrugated pipe. This inspection system and method has particular benefits in the manufacture of coilable dual wall corrugated plastic pipe, where the material make-up of the polymer melt used for the inner wall has been altered.

Abstract: High flow capacity corrugated coilable dual wall plastic pipe having improved longitudinal flexibility and a bend radius sufficient to permit coiling and plowing of such pipe into the ground using automated installation equipment. The coilable dual wall pipe has an outer corrugated wall formed of a thermoplastic material such as high density polyethylene, and an inner smooth wall formed of a different more flexible and resilient thermo-bondable material that has an enhanced strain capacity and lower modulus of elasticity. The inner wall material also has enhanced mechanical properties which generally improve processing and help prevent excessive drag and tearing of the liner material during the manufacturing process.

Abstract: An improved method for storing and transporting arch-shaped stormwater leaching chambers includes positioning a group of nested chambers in an inverted “arch down” configuration upon a pallet to lower the center of gravity and stabilize the load, and using a pair of spaced cradle arms secured to the pallet to cooperatively position and support the palletized chambers against sideways rolling. Tie-down straps are then drawn through the natural saddle created by the inverted chambers and secured to the pallet, thereby reducing the required length and natural stretch of the straps over conventional methods. A lower center of gravity is therefore achieved, and load stability of the chambers is maximized during storage and transportation through more centralized weight distribution and an improved tethering system, thus reducing potential for injury and damage to the chambers during handling.

Abstract: A method of rotationally molding a large-diameter pipe fitting, the wall structure of which is characterized as having a generally smooth interior surface and an exterior surface that is defined by a plurality of axially-spaced circumferentially extending ribs which are monolithically formed and homogeneous with the smooth interior surface of the fitting. The fitting is seamless and modularly designed with integral coupling elements at each terminal end, and with a ribbed wall structure profile capable of withstanding the loads typically found in buried applications with watertight performance requirements, where such ribbed wall structure meets the following dimensions and dimensional ratios: Rib Sidewall Angle (95-105 degrees); Bottom/Top Rib Thickness Ratio (1.80-2.80); Pitch/Rib Height Ratio (1.50-1.95); Rib Height/Fitting Diameter Ratio (0.04-0.09); and Avg. Rib Thickness/Rib Height Ratio (0.28-0.40).

Abstract: A heat-fusible gasket for affecting a flexible seal between two adjoining components of a coupling, such as the spigot end of a section of plastic pipe and a bell coupler to be fitted thereover. The gasket has an inner core which is constructed of an elastomeric material, and outer opposing sealing surfaces that are formed at least in part of a heat-fusible material that is compatible with the heat-fusible components with which the gasket is intended to engage. The gasket is co-extruded in continuous lengths with electrically conductive heat resistance wires embedded in the outer compatibly heat-fusible layers. For annular gaskets, the co-extruded lengths of gasket material may be cut and spliced into any desired diameter gasket. Upon connection to a power source, the gasket seal is perfected through electrofusion along the opposing sealing surfaces of the gasket, thereby providing enhanced sealing capability.

Abstract: A rotationally molded large-diameter pipe fitting, the wall structure of which is characterized as having a generally smooth interior surface and an exterior surface that is defined by a plurality of axially-spaced circumferentially extending ribs which are monolithically formed and homogeneous with the smooth interior surface of the fitting. The fitting is seamless and modularly designed with integral coupling elements at each terminal end, and with a ribbed wall structure profile capable of withstanding the loads typically found in buried applications with watertight performance requirements, where such ribbed wall structure meets the following dimensions and dimensional ratios: Rib Sidewall Angle (95-105 degrees); Bottom/Top Rib Thickness Ratio (1.80-2.80); Pitch/Rib Height Ratio (1.50-1.95); Rib Height/Fitting Diameter Ratio (0.04-0.09); and Avg. Rib Thickness/Rib Height Ratio (0.28-0.40).

Abstract: A heat-fusible gasket for affecting a flexible seal between two adjoining components of a coupling, such as the spigot end of a section of plastic pipe and a bell coupler to be fitted thereover. The gasket has an inner core which is constructed of an elastomeric material, and outer opposing sealing surfaces that are formed at least in part of a heat-fusible material that is compatible with the heat-fusible components with which the gasket is intended to engage. The gasket is co-extruded in continuous lengths with electrically conductive heat resistance wires embedded in the outer compatibly heat-fusible layers. For annular gaskets, the co-extruded lengths of gasket material may be cut and spliced into any desired diameter gasket. Upon connection to a power source, the gasket seal is perfected through electrofusion along the opposing sealing surfaces of the gasket, thereby providing enhanced sealing capability.

Abstract: A rotationally molded large-diameter pipe fitting, the wall structure of which is characterized as having a generally smooth interior surface and an exterior surface that is defined by a plurality of axially-spaced circumferentially extending ribs which are monolithically formed and homogeneous with the smooth interior surface of the fitting. The fitting is seamless and modularly designed with integral coupling elements at each terminal end, and with a ribbed wall structure profile capable of withstanding the loads typically found in buried applications with watertight performance requirements, where such ribbed wall structure meets the following dimensions and dimensional ratios: Rib Sidewall Angle (95-105 degrees); Bottom/Top Rib Thickness Ratio (1.80-2.80); Pitch/Rib Height Ratio (1.50-1.95); Rib Height/Fitting Diameter Ratio (0.04-0.09); and Avg. Rib Thickness/Rib Height Ratio (0.28-0.40).

Abstract: A bell and spigot coupling system is provided for joining corrugated plastic pipe which improves the coupling's sealing capability with increasing hydrostatic pressure, and causes a substantial component of the force generated therefrom to be absorbed axially through the coupled sections of adjoining pipe. The spigot end of one pipe which is received within a bell coupler for an adjoining pipe terminates in a small annular bed-forming rib which forms a gasket bed that holds a gasket compressed against a radially extending gasket sealing surface of the bell coupler. Inward protruding latches formed in the bell coupler engage the adjoining section of corrugated pipe to resist axial separation and hold the gasket compressed against the sealing surface of the bell coupler. The sealing surface of the bell coupler contours the spigot end of the adjoining pipe and forms radially constricting pathways at opposite sides of the gasket.

Abstract: Non-releasable, molded, large-diameter, corrugated plastic pipe having a wall structure made of high density polyethylene, PVC or polypropylene of sufficient thickness so as to be rigid but elastic and therefore relatively inflexible and having an integral automatically locking female coupling at one end and a cooperative male coupling at its opposite end, with access to its latching members at its exterior, and a method of manufacturing multiples thereof by a continuous molding process. The pipe has a corrugated wall structure. Only minor auxiliary cutting operations are required to separate portions thereof into individual plastic pipe sections, each having the automatic-locking coupling at one of its ends and a male portion at its other end. The coupling is supported on the corrugated pipe by a frusto-conically shaped collar which functions as a guide for proper alignment as two sections of such pipe are united into latched relation.

Abstract: A sealing ring made of an elastomeric readily flowable incompressible material utilized for perfecting a seal between the interior surface of a coupling sleeve and the crest of a rib of a section of corrugated plastic pipe, the sealing ring having a generally flat annular body which in its free form has its major cross-sectional series of axially extending ribs, one of which is located on the inner diametrical surface of the ring for securing the ring within the valley between adjacent ribs on the corrugated pipe, a second rib located on the outer circumferential surface of the ring for primarily sealing between the coupling sleeve and the proximal area of the crest of a rib of the corrugated pipe against infiltration of external fluids and solids, and an intermediate rib for primarily sealing between the coupling sleeve and the distal area of the crest of a rib of the corrugated pipe against the escape of fluids and solids flowing therethrough.