Abstract: A removable flexible jacket for use in a printing press having a transfer cylinder for transferring a freshly printed substrate comprises a sheet of woven fabric, a beaded film sheet coupled to the sheet of woven fabric, and an image disposed between the sheet of woven fabric and the beaded film sheet. The image is visible through the beaded film sheet, and wherein the image divides at least a portion of a surface of the beaded film sheet into a plurality of zones.

Abstract: In a printing press having a transfer cylinder for transferring a freshly printed substrate, an anti-marking device is provided. The anti-marking device comprises a flexible jacket comprised of fluoropolymer to engage the freshly printed substrate as it is transferred over the transfer cylinder, the anti-marking device removably attached with free play to the transfer cylinder. In an embodiment, a base cover is installed on the transfer cylinder between the anti-marking device and the transfer cylinder.

Abstract: In a printing press having a transfer cylinder for transferring a freshly printed substrate, an anti-marking device is provided. The anti-marking device comprises a flexible jacket having a first surface and a second surface, each surface having projections projecting from the surface. When the flexible jacket is installed over the transfer cylinder with the second surface positioned facing towards the transfer cylinder the first surface is positioned to engage the freshly printed substrate as it is transferred over the transfer cylinder, and when the flexible jacket is installed over the transfer cylinder with the first surface positioned facing towards the transfer cylinder the second surface is positioned to engage the freshly printed substrate as it is transferred over the transfer cylinder. The anti-marking device is removably attached to the transfer cylinder.

Abstract: In a printing press, a transfer cylinder assembly for transferring a freshly printed substrate is provided. The transfer cylinder assembly comprises a transfer cylinder, a first attachment structure comprising a plurality of loops coupled to the transfer cylinder, and an anti-marking device. The anti-marking device comprises a second attachment structure comprising a plurality of hooks and a flexible jacket to engage the freshly printed substrate as it is transferred over the transfer cylinder assembly. The second attachment structure is at least semi-permanently coupled to the flexible jacket, and the anti-marking device is removably attached over the transfer cylinder by coupling the second attachment structure with the first attachment structure.

Abstract: In a printing press a method is provided. The method comprises coupling an adjustment tool to a transfer cylinder substantially parallel to an axis of the transfer cylinder and coupling a first end of a flexible jacket to a first attachment structure coupled to the transfer cylinder, wherein the first attachment structure is proximate to a first edge of the transfer cylinder. The method further comprises placing the jacket around the transfer cylinder and over the adjustment tool and coupling the second end of the jacket to a second attachment structure coupled to the transfer cylinder, wherein the second attachment structure is proximate to a second edge of the transfer cylinder and the jacket is attached without free play to the transfer cylinder. The method further comprises withdrawing the adjustment tool from between the transfer cylinder and the jacket, whereby an amount of free play of the flexible jacket remains.

Abstract: In a printing press having a transfer cylinder for transferring a freshly printed substrate, an anti-marking device is provided. The anti-marking device comprises a flexible jacket comprised of fluoropolymer to engage the freshly printed substrate as it is transferred over the transfer cylinder, the anti-marking device removably attached with free play to the transfer cylinder. In an embodiment, a base cover is installed on the transfer cylinder between the anti-marking device and the transfer cylinder.

Abstract: In a printing press having a transfer cylinder for transferring a freshly printed substrate, an anti-marking device is provided. The anti-marking device comprises a flexible jacket comprised of fluoropolymer to engage the freshly printed substrate as it is transferred over the transfer cylinder, the anti-marking device removably attached with free play to the transfer cylinder. In an embodiment, a base cover is installed on the transfer cylinder between the anti-marking device and the transfer cylinder.

Abstract: In a printing press having a transfer cylinder for transferring a freshly printed substrate, an anti-marking device is provided. The anti-marking device comprises an assembly of at least two flexible jackets, the assembly removably attached with free play to the transfer cylinder, wherein an outermost flexible jacket supports the freshly printed substrate as it passes over the transfer cylinder and wherein the outermost flexible jacket is removable from the assembly while the assembly remains attached to the transfer cylinder. In an embodiment, a base cover is attached to the transfer cylinder, and the assembly is removably attached with free play to the transfer cylinder over the base cover.

Abstract: A printing plate curing system includes a color sensor that measures at least one color value of a printing plate. The color value is used to control a parameter of a curing system, such as energy output or conveyor speed. Multiple color sensors may be used to measure color values of a printing plate before and after imaging, developing and curing. Each sensor may measure multiple color values. The measure values may be used to control an imager as well as a curing system.

Abstract: A sheet transfer assembly for use above an ultraviolet curing unit in a flexographic printing press used for printing corrugated sheets includes a vacuum plate with heat sinks. The vacuum plate includes openings for rollers that extend through the vacuum plate to drive printed sheets across the bottom of the transfer assembly. Heat sinks are formed on the top surface of the vacuum plate between rollers to remove heat from the vacuum plate. Heat from the UV curing unit is effectively dissipated from the vacuum plate into the air used to hold printed substrates against the rollers in the transfer assembly.

Abstract: A portable printer coater for use with a printing press includes: a counter for indicating wear on seal components, a system for installing and removing the coater without lifting, and a tensioner for improving lifetime of seals in the chambered doctor. The counter records operating time or revolutions and provides an output indicating consumed lifespan or remaining lifespan. A split catwalk is provided on a press and rollers are provided on the printer coater to facilitate moving the printer coater into engagement with the press. A cart is used to move the printer coater adjacent the press and rails are used to move the printer coater from the cart onto the catwalk. One adjustable tensioner is positioned to apply force to the center of the chambered doctor and reduced wear on seal components.

Abstract: A system for curing printing plates with controlled radiant energy sources. A conveyor moves a printing plate through a chamber having energy radiators above and below the conveyor. Power to the radiators is controlled for each radiator or to groups of radiators defining radiation zones. Curing time may be controlled by adjusting power to the radiators and adjusting the conveyor speed. Sensors detect a plate as it enters and exits the chamber. Heat sensors may detect chamber or plate temperatures. A color sensor may detect plate color as an indicator of degree of curing. A computer system stores curing scenarios and uses the sensor signals and operator inputs to control power to the radiators and conveyor speed to provide uniform curing of the plate.

Abstract: The invention is a simple, inexpensive, wash-free integrated cover for a printing transfer cylinder (preferably, but not necessarily, in a Komori press), comprising a flexible jacket covering permanently attached to a cylinder base cover. The invention provides advantages over T-Y paper and non-tack film in that dampening solution, washing, and cleaning causes failure in both over time, whereas dampening solution is beneficial to the present invention as such is retained in the flexible jacket cover and helps to prevent ink buildup and marking. The flexible jacket covering is moveable relative to the cylinder base cover, thereby further reducing ink buildup and marking. The integrated cover is disposable, which reduces periodic maintenance and cleaning of the transfer cylinder coverings and provides for fresh, clean substrate support surfaces upon each new installation.

Abstract: A printing plate curing system includes a color sensor that measures at least one color value of a printing plate. The color value is used to control a parameter of a curing system, such as energy output or conveyor speed. Multiple color sensors may be used to measure color values of a printing plate before and after imaging, developing and curing. Each sensor may measure multiple color values. The measure values may be used to control an imager as well as a curing system.

Abstract: The invention is a simple, inexpensive, wash-free integrated cover for a printing transfer cylinder (preferably, but not necessarily, in a Komori press), comprising a flexible jacket covering permanently attached to a cylinder base cover. The invention provides advantages over T-Y paper and non-tack film in that dampening solution, washing, and cleaning causes failure in both over time, whereas dampening solution is beneficial to the present invention as such is retained in the flexible jacket cover and helps to prevent ink buildup and marking. The flexible jacket covering is moveable relative to the cylinder base cover, thereby further reducing ink buildup and marking. The integrated cover is disposable, which reduces periodic maintenance and cleaning of the transfer cylinder coverings and provides for fresh, clean substrate support surfaces upon each new installation.

Abstract: A flexible jacket covering for a printing press transfer cylinder having a low density selvage for attaching one edge of the jacket to a hook and loop attachment strip on the transfer cylinder. The covering is cut from fabric woven on a shuttleless loom. The fabric has a reduced density selvage formed by reducing the density of warp threads in the selvage is no more than the warp thread density in the body of the covering fabric and preferably to about half the warp thread density in the body of the fabric.

Abstract: A multipart printing press cylinder. A pair of hubs have an inner bore for mounting on a press shaft. Each hub is made in two parts which may be positioned about the press shaft and attached to each other by, e.g. screws. Each hub has a profile section. A pair of partial shells each include a pair of cylinder frames having a profile matching a hub profile. Manually releasable latches are provided for holding each partial shell on the hubs when the partial shell profiles are mated with the hub profiles. The outer perimeter of each cylinder frame has a radius and contour defining the outer size and shape of a printing press cylinder. A surface material, e.g. sheet aluminum, is formed to fit the frame perimeters and are preferably attached under tension to the frames.

Abstract: A zoned UV curing system for drying UV inks and coatings in printing presses. A plurality of linear UV lamps are spaced apart laterally across the travel path of substrates in a press. The axis of each lamp is aligned generally with the travel path, but may be slanted slightly so that every point on the travel path passes directly under at least one lamp. Power supply and control means allow selection of which lamps are powered, so that unneeded lamps may be turned off to save power. The power level of each lamp is variable. One transverse UV lamp may be placed upstream to initiate curing before substrates pass the zoned system. An IR heater may be placed upstream to preheat UV ink and coatings to enhance curing and to smooth coatings.

Abstract: A zoned UV curing system for drying UV inks and coatings in printing presses. A plurality of linear UV lamps are spaced apart laterally across the travel path of substrates in a press. The axis of each lamp is aligned generally with the travel path, but may be slanted slightly so that every point on the travel path passes directly under at least one lamp. Power supply and control means allow selection of which lamps are powered, so that unneeded lamps may be turned off to save power. The power level of each lamp is variable. One transverse UV lamp may be placed upstream to initiate curing before substrates pass the zoned system. An IR heater may be placed upstream to preheat UV ink and coatings to enhance curing and to smooth coatings.

Abstract: A removable, compact and easily accessible cylinder impurity remover apparatus has a wiping position for removing impurities from a rotatable printing plate cylinder on a printing press and a non-wiping position. The impurity remover removeably slides or swings into position for wiping a plate on the plate cylinder. Most preferably, a pressure source acts on two pistons to move two parallel reciprocably mounted shafts and a wiper blade mounted thereon to the wiping position. Both the pistons and shafts are preferably contained inside an actuator bar, which is mounted parallel to a printing plate cylinder. As the wiper blade moves forward to the wiping position, a bias member is compressed and remains compressed until the pressure source stops, allowing the bias member to automatically retract the reciprocably mounted shafts and wiper blade to a non-wiping position.