Abstract: A method and apparatus for refrigeration system control includes a control system operable to meet cooling demand and control suction pressure for a plurality of refrigeration circuits each including a variable valve and an expansion valve. The controller controls the variable valve independently of the expansion valves to meet cooling demand by determining a change in a measured parameter and controlling at least one of the variable valves based upon the change to an approximately fully open position.

Abstract: A system for wafer handling employing a complex numerical method for calculating a path of wafer travel that controls wafer acceleration and jerk, and results in maximum safe speed of wafer movement from a first point to a second point. Motion is begun along a straight line segment while accelerating to a first path velocity. During this acceleration, the system computer calculates a series of straight line segments and interconnecting sinusiodally shaped paths over which the wafer is to be guided to the second point. The straight line segments and sinusiodally shaped paths are calculated so as to minimize total path length and the time required to move the wafer from the first point to the second point. The system computes the point of entrance and exit to and from each straight and sinusoidal path.

Abstract: An apparatus for transferring material winding between spools. The apparatus includes spindels for positioning first and second spools in a co-planar arrangement with parallel axes of rotation. With the material initially secured to the base of a first spool with tape, a winding mechanism is energized to turn the spools. When the first spool is filled, a first sheave directs the incoming material to the second spool which is rotated at the rate of material supply. A tape applicator is then directed to apply a section of tape over the material, pressing it against the base of the second spool. A small wire is included on the base of the tape being applied. The applicator force on the wire against the material is designed to be sufficient to sever the material, separating the material on the first spool from the material being wound on the second.

Abstract: A method for controlling refrigeration including a simulated product temperature sensor operable to measure a simulated product temperature from a refrigeration case and a transceiver in communication with said simulated product temperature sensor and operable to wirelessly transmit data. A receiver receives the wirelessly transmitted data and a controller in communication with the receiver controls the refrigeration system based upon the wirelessly transmitted data from the refrigeration case.

Abstract: A method and apparatus for refrigeration system control includes an evaporator pressure regulator and sensor in communication with one of a plurality of refrigeration circuits. The sensor is operable to measure a parameter of the refrigeration circuit. A controller is operable to adaptively control a suction pressure of the compressor rack based upon the measured parameter, whereby the controller controls a circuit temperature for one of the plurality of circuits. Further, the controller is operable to control the electronic evaporator pressure regulator to control the temperature in the one of a plurality of refrigeration circuits by determining a change in the parameter and updating a set point based upon the change of parameter.

Abstract: A follower apparatus mounted on a track running parallel to an axis of rotation of a spool. The apparatus has a base with a roller mounted thereon and having an axis of rotation parallel to the rotational axis of the spool, the roller providing support and guidance to the material being wound. A pulley is rotatably mounted to receive material from the roller and redirect the direction of material traveled. Light beams and detection apparatus are positioned to detect material excursions to pre-determined off center portions of the roller. The follower positioning apparatus responds to signals detecting the material by repositioning the follower to place the material back on to a center zone of the roller.

Abstract: A system for making interconnections between an input/output module and a first device and a second device wherein the system uses standard cables and connectors. The input/output module includes a standard first connector for making connection with a standard first transmission line cable for conveying signals between the module and the first device, and at least one second connector, with such second connector connecting to a first end of a second standard cable. A second end of the second standard cable includes a standard cable connector for making connection to a corresponding connector of the second device. The input/output module is configured to contain programmable logic for making the required connections between the module and the first and second devices.

Abstract: A system for making interconnections between an input/output module and a first device and a second device wherein the system uses standard cables and connectors. The input/output module includes a standard first connector for making connection with a standard first transmission line cable for conveying signals between the module and the first device, and at least one second connector, with such second connector connecting to a first end of a second standard cable. A second end of the second standard cable includes a standard cable connector for making connection to a corresponding connector of the second device. The input/output module is configured to contain programmable logic for making the required connections between the module and the first and second devices.

Abstract: A method for refrigeration system control according to the invention includes identifying a lead circuit having a lowest temperature set point from a plurality of circuits, wherein each circuit includes at least one refrigeration case. The suction pressure set point for a compressor rack is initialized based upon the identified lead circuit, and a change in suction pressure set point is determined based on measured parameters from the lead circuit. The suction pressure set point is updated based upon the change in suction pressure set point. A first valve position for a first electronic evaporator pressure regulator associated with a first refrigeration circuit is determined based on the determined change in suction pressure set point, which is based upon the measured parameters from the lead circuit. A second valve position for a second electronic evaporation pressure regulator associated with a second refrigeration circuit is based upon a second measured parameter.

Abstract: A method for refrigeration system control according to the invention includes identifying a lead circuit having a lowest temperature set point from a plurality of circuits, wherein each circuit includes at least one refrigeration case. The suction pressure set point for a compressor rack is initialized based upon the identified lead circuit, and a change in suction pressure set point is determined based on measured parameters from the lead circuit. The suction pressure set point is updated based upon the change in suction pressure set point. A first valve position for a first electronic evaporator pressure regulator associated with a first refrigeration circuit is determined based on the determined change in suction pressure set point, which is based upon the measured parameters from the lead circuit. A second valve position for a second electronic evaporation pressure regulator associated with a second refrigeration circuit is based upon a second measured parameter.

Abstract: A system and method for controlling refrigeration including a simulated product temperature sensor operable to measure a simulated product temperature from a refrigeration case and a transceiver in communication with said simulated product temperature sensor and operable to wirelessly transmit data. A receiver receives the wirelessly transmitted data and a controller in communication with the receiver controls the refrigeration system based upon the wirelessly transmitted data from the refrigeration case.

Abstract: A method and apparatus for refrigeration system control is provided. The refrigeration system includes a plurality of circuits with each circuit having at least one refrigeration case. An electronic evaporator pressure regulator is in communication with each circuit and is operable to control the temperature of the corresponding circuit. A plurality of compressors are also provided with each compressor forming a part of a compressor rack. A pressure sensor is used for measuring the suction pressure of the compressor rack. A sensor is in communication with each circuit and is operable to measure a parameter from each circuit. A controller controls each electronic evaporator pressure regulator and the suction pressure based upon the measured parameters from each circuit.

Abstract: A system and method for controlling refrigeration including a temperature sensor operable to measure a temperature from a refrigeration case and a transceiver in communication with the temperature sensor and operable to wirelessly transmit data. A repeater receives the wirelessly transmitted data and further wirelessly transmits the data to a receiver. A controller in communication with the receiver controls the refrigeration system based upon the wirelessly transmitted data from the refrigeration case. The refrigeration case also includes a mode switch for suspending temperature reading and control for a period of time. For example, the mode switch can be used by an operator during cleaning or maintenance of the refrigerator case. Temperature control algorithms are used by the controller, and include: dead-band range (DB), proportional/integral (PI), proportional/integral/differentiation (PID) and fuzzy-logic (FL).

Abstract: A method and apparatus for refrigeration system control is provided. The refrigeration system includes a plurality of circuits with each circuit having at least one refrigeration case. An electronic evaporator pressure regulator is in communication with each circuit and is operable to control the temperature of the corresponding circuit. A plurality of compressors are also provided with each compressor forming a part of a compressor rack. A pressure sensor is used for measuring the suction pressure of the compressor rack. A sensor is in communication with each circuit and is operable to measure a parameter from each circuit. A controller controls each electronic evaporator pressure regulator and the suction pressure based upon the measured parameters from each circuit.

Abstract: A wafer handling apparatus having input and output robotic systems directed by a programmed controller. Each system has components including a robot, a twist and rotate, and a carrier and automated carrier rail. The input system is for removing wafers from their wafer pod, placing them in the carrier and transporting them via the rail to a wafer processing area. The output system performs the reverse operation, taking wafers from a carrier following processing and placing them in a pod. Each robot includes a plurality of interconnected, articulated cantilevered arms. The last one of the arms has a wand on one end and a laser emitter detector on the other end, and operates in cooperation with the controller to provide location detection of system components. The controller also includes circuitry for sensing contact of the wand with an object by measuring the increased robot motor torque occurring upon contact.

Abstract: Briefly, a preferred embodiment of the present invention includes a wafer carrier buffer for storage of a plurality of carriers containing wafers either waiting to be taken for processing in an adjacent wafer processing system, or waiting to be taken from the buffer following the processing. The buffer has a sliding carrier first input apparatus for taking a carrier from outside the buffer through a buffer input door and into the buffer interior. A buffer controller is included for directing robotic apparatus to take the carrier from the input apparatus and place it on a selected one of a plurality of carrier storage locations, and from a carrier storage location to a first output for delivery of wafers to processing. The robotic apparatus also delivers an empty carrier to a second input apparatus for receiving wafers from the processing area, and for delivery of a carrier with processed wafers to a second sliding output apparatus for removal from the buffer through a buffer output door.

Abstract: An alignment device for use with a robot for manipulating and aligning a series of semiconductor wafers with respect to an edge fiducial and the center of each wafer is disclosed. The device includes a rotary vacuum chuck for holding a wafer, and an edge detector comprising a light source that extends across the wafer edge as it moves and creates a shadow that falls on a charge coupled device (CCD) below. Output data from the CCD relative to the wafer edge position is processed by a programmable logic circuit and converted to quadrature data which is fed to the logic section of a controller. The controller is programmed to calculate the location of the wafer fiducial relative to the chuck axis and further to calculate the angular and distance offset of the wafer center from the longitudinal axis of the robot arm so that the robot arm can be moved to center the wafer with its fiducial at a preselected location before the wafer is removed from the rotary chuck.

Abstract: A method and apparatus for automatically calibrating the precise positioning of a wafer handling robot relative to a target structure is disclosed. The apparatus comprises a machine controller connected to robot having an end-effector with three degrees of movement. The controller has a memory with stored rough distance and geometrical data defining the general location of structural features of the target structure. The robot is programmed to move toward the target structure in a series of sequential movements, each movement culminating with the robot end-effector touching a preselected exterior feature of the target structure. Each touching of the end-effector is sensed and provides data for the controller which then calculates the precise location of the target structure. The data accumulated during a series of touching steps by the robot end-effector is utilized by the controller to provide a precise calibrated control program for future operation of the robot.

Abstract: A logic controller includes a memory for storing representations of boolean logic. The boolean logic includes AND and OR boolean logic functions having target values and a plurality of inputs. The processor of the logic controller has input/output circuitry and communications circuitry which provide a plurality of input/output digital logic signals. The processor employs the digital logic signals and solves the boolean logic representations. A firmware routine solves each boolean logic function when the value of any of its inputs is equal to its target value.

Abstract: An apparatus for measuring the composition of coal and mineral ores on-line, by bombarding a sample stream with low energy X-rays and measuring the characteristic X-rays fluoresced. The assembly is comprised of one or more X-ray generators mounted in a specific geometry with one or more silicon detectors. A representative sample of a flow stream is obtained from a sampling system. Sample presentation to the analyzer is done with a plow or a flow cell to obtain a uniform interrogation zone for the analyzer. Elemental analysis (Aluminum through Silver on the Periodic Table) of the sample is computed from calibration curves generated from a linear relationship with count rates under each peak. Sample presentation to the analyzer is done with a plow or leveling plate to ensure that material flows past the analyzer at a constant level. The elemental analysis is determined by measuring counts under the characteristic peaks fluoresced by various elements in an energy spectrum resolved with a multi-channel analyzer.