Patents Assigned to PROGRESS RAIL LOCOMOTIVE INC.
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Publication number: 20240066994Abstract: A charge receiving system comprises a first charge receiving rail and a second charge receiving rail attached to a roof of a compartment of a locomotive. The first charge receiving rail is disposed at a first angle relative to a center line of the roof in a longitudinal direction of the locomotive and extends beyond a first edge of the roof, and is configured to electrically contact a first charging contact of an external charging unit and electrically connect to a first polarity terminal of one or more batteries. The second charge receiving rail is disposed at a second angle relative to the center line of the roof and extends beyond the first edge of the roof, and is configured to electrically contact a second charging contact of the external charging unit and electrically connect to a second polarity terminal of the one or more batteries.Type: ApplicationFiled: August 24, 2022Publication date: February 29, 2024Applicant: Progress Rail Locomotive IncInventor: Sidarta Fornari Beltramin
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Patent number: 11879348Abstract: A bearing assembly installed within a turbocharger housing between a turbine wheel and a compressor impeller mounted for rotation together on a turbocharger shaft may include a journal bearing disposed on a corresponding portion of the turbocharger shaft, a thrust bearing having a thrust bearing surface, and a bearing carrier. The bearing carrier may include a carrier body, a carrier body bore extending axially through the carrier body and receiving the journal bearing therein, and a thrust bearing seat on the exterior of the carrier body facing the turbine wheel. The thrust bearing seat may have a complimentary shape to the thrust bearing surface of the thrust bearing, the thrust bearing disposed between the carrier body and the turbine wheel and engaging the thrust bearing seat. The bearing assembly may further include an anti-thrust bearing surface facing the compressor impeller, and an anti-thrust bearing mounted to the anti-thrust bearing surface.Type: GrantFiled: November 11, 2021Date of Patent: January 23, 2024Assignee: Progress Rail Locomotive Inc.Inventor: Gary R. Svihla
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Patent number: 11859576Abstract: A cylinder head assembly includes a cylinder head casting, and an injector sleeve within an injector bore in the cylinder head casting. The injector sleeve includes a first sleeve end, and an injector clamping surface formed by an inner sleeve surface adjacent to a cylindrical second sleeve end. The injector sleeve further includes a sleeve clamping surface in contact with an upward facing middle deck surface of the cylinder head casting, and a reaction wall extending between the injector clamping surface and the sleeve clamping surface to transfer an injector clamping load to the upward facing middle deck surface.Type: GrantFiled: June 14, 2022Date of Patent: January 2, 2024Assignee: Progress Rail Locomotive Inc.Inventor: Raji Rexavier
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Patent number: 11781489Abstract: A bearing support for a turbocharger, the bearing support including a body, a bore extending axially through the body and dimensioned to receive a bearing and a portion of a planet carrier, and a plurality of pilots. Each pilot may be formed on an external surface of the body, and each pilot may be machined for an interference fit with a different component of the turbocharger.Type: GrantFiled: November 11, 2021Date of Patent: October 10, 2023Assignee: Progress Rail Locomotive Inc.Inventors: Gary R. Svihla, John M Carr
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Patent number: 11739763Abstract: An impeller attach mechanism for a turbocharger including a stud extending from a central bore of a compressor impeller toward a turbine wheel, the stud having a first threaded region and a second threaded region; a shaft coupled to the turbine wheel and extending toward the compressor impeller, the shaft having a leading portion, the leading portion having a threaded interior configured to engage the second threaded region of the stud; and an insert having an internal portion and an external portion, the internal portion having a threaded external surface to engage the compressor impeller, the internal portion having a threaded internal surface to engage the first threaded region of the stud, the external portion configured to surround the leading portion of the shaft.Type: GrantFiled: November 11, 2021Date of Patent: August 29, 2023Assignee: Progress Rail Locomotive Inc.Inventors: Gary R. Svihla, Xinmin Xu
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Patent number: 11719129Abstract: Disclosed is a compressor housing and method of assembling. The compressor housing may comprise an outer volute, a cavity, an impeller cover, a compressor diffuser and an inner volute. The outer volute includes a back wall and a curved casing. The back wall may include a receptacle and a first plurality of annular steps. The receptacle configured to receive an alignment pin. The cavity is configured to receive the compressor impeller and is at least partially defined by the back wall of the outer volute and the impeller cover. The impeller cover is configured to fragment during impact with the compressor impeller during a failure condition of the compressor impeller. The impeller cover is disposed between the inner volute and the cavity. The compressor diffuser is disposed between the back wall and the impeller cover.Type: GrantFiled: November 11, 2021Date of Patent: August 8, 2023Assignee: Progress Rail Locomotive Inc.Inventors: Gary R. Svihla, Shannon W. Omori
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Patent number: 11686269Abstract: A cylinder head assembly includes a cylinder head casting, and an injector sleeve within an injector bore in the cylinder head casting. The injector sleeve includes a first sleeve end, and an injector clamping surface formed by an inner sleeve surface adjacent to a cylindrical second sleeve end. The injector sleeve further includes a sleeve clamping surface in contact with an upward facing middle deck surface of the cylinder head casting, and a reaction wall extending between the injector clamping surface and the sleeve clamping surface to transfer an injector clamping load to the upward facing middle deck surface.Type: GrantFiled: June 14, 2022Date of Patent: June 27, 2023Assignee: Progress Rail Locomotive Inc.Inventor: Raji Rexavier
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Publication number: 20230147254Abstract: An impeller attach mechanism for a turbocharger including a stud extending from a central bore of a compressor impeller toward a turbine wheel, the stud having a first threaded region and a second threaded region; a shaft coupled to the turbine wheel and extending toward the compressor impeller, the shaft having a leading portion, the leading portion having a threaded interior configured to engage the second threaded region of the stud; and an insert having an internal portion and an external portion, the internal portion having a threaded external surface to engage the compressor impeller, the internal portion having a threaded internal surface to engage the first threaded region of the stud, the external portion configured to surround the leading portion of the shaft.Type: ApplicationFiled: November 11, 2021Publication date: May 11, 2023Applicant: Progress Rail Locomotive Inc.Inventors: Gary R. SVIHLA, Xinmin Xu
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Publication number: 20230142571Abstract: Disclosed is a compressor housing and method of assembling. The compressor housing may comprise an outer volute, a cavity, an impeller cover, a compressor diffuser and an inner volute. The outer volute includes a back wall and a curved casing. The back wall may include a receptacle and a first plurality of annular steps. The receptacle configured to receive an alignment pin. The cavity is configured to receive the compressor impeller and is at least partially defined by the back wall of the outer volute and the impeller cover. The impeller cover is configured to fragment during impact with the compressor impeller during a failure condition of the compressor impeller. The impeller cover is disposed between the inner volute and the cavity. The compressor diffuser is disposed between the back wall and the impeller cover.Type: ApplicationFiled: November 11, 2021Publication date: May 11, 2023Applicant: Progress Rail Locomotive Inc.Inventors: Gary R. SVIHLA, Shannon W. OMORI
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Publication number: 20230145706Abstract: A bearing assembly installed within a turbocharger housing between a turbine wheel and a compressor impeller mounted for rotation together on a turbocharger shaft may include a journal bearing disposed on a corresponding portion of the turbocharger shaft, a thrust bearing having a thrust bearing surface, and a bearing carrier. The bearing carrier may include a carrier body, a carrier body bore extending axially through the carrier body and receiving the journal bearing therein, and a thrust bearing seat on the exterior of the carrier body facing the turbine wheel. The thrust bearing seat may have a complimentary shape to the thrust bearing surface of the thrust bearing, the thrust bearing disposed between the carrier body and the turbine wheel and engaging the thrust bearing seat. The bearing assembly may further include an anti-thrust bearing surface facing the compressor impeller, and an anti-thrust bearing mounted to the anti-thrust bearing surface.Type: ApplicationFiled: November 11, 2021Publication date: May 11, 2023Applicant: Progress Rail Locomotive Inc.Inventor: Gary R. Svihla
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Publication number: 20230126743Abstract: A cylinder head assembly includes a cylinder head casting, and an injector sleeve within an injector bore in the cylinder head casting. The injector sleeve includes a first sleeve end, and an injector clamping surface formed by an inner sleeve surface adjacent to a cylindrical second sleeve end. The injector sleeve further includes a sleeve clamping surface in contact with an upward facing middle deck surface of the cylinder head casting, and a reaction wall extending between the injector clamping surface and the sleeve clamping surface to transfer an injector clamping load to the upward facing middle deck surface.Type: ApplicationFiled: June 14, 2022Publication date: April 27, 2023Applicant: Progress Rail Locomotive Inc.Inventor: Raji Rexavier
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Publication number: 20230129922Abstract: A cylinder head assembly includes a cylinder head casting, and an injector sleeve within an injector bore in the cylinder head casting. The injector sleeve includes a first sleeve end, and an injector clamping surface formed by an inner sleeve surface adjacent to a cylindrical second sleeve end. The injector sleeve further includes a sleeve clamping surface in contact with an upward facing middle deck surface of the cylinder head casting, and a reaction wall extending between the injector clamping surface and the sleeve clamping surface to transfer an injector clamping load to the upward facing middle deck surface.Type: ApplicationFiled: June 14, 2022Publication date: April 27, 2023Applicant: Progress Rail Locomotive Inc.Inventor: Raji Rexavier
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Publication number: 20230113394Abstract: A fluid level sensor is disclosed. The fluid level sensor has a frame which includes a hollow coupling component that attaches to a fluid drain of a gear case of a locomotive. A lug is insertable into the hollow coupling component that has a first connection end, and an elongated flexible sensor blade is attached to the lug. The flexible sensor blade is inserted into the gear case and used to measure a fluid level of a fluid in the gear case. The fluid level sensor also has a connector having a second connection end attached to the first connection end and a third connection end. A cover is attached to the frame, and the cover has a fourth connection end inside of an aperture of the cover, and the fourth connection end is attached to the third connection end.Type: ApplicationFiled: October 7, 2021Publication date: April 13, 2023Applicant: Progress Rail Locomotive Inc.Inventors: Sidarta Beltramin, Mateus Augusto Oro Mikowski, Luiz De Carvalho, Rafael Grott de Carvalho
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Patent number: 11623671Abstract: The preset disclosure provides a control system for operating one or more locomotives in a train, the control system including a first communication unit located on-board a first locomotive of a first consist in the train; and an off-board remote controller interface located remotely from the train, the off-board remote controller interface being configured to receive or generate a locomotive control command, store the received or generated locomotive control command in a shared ledger, and relay the locomotive control command to the first communication unit. The first communication unit is configured to receive the locomotive control command from the off-board remote controller interface.Type: GrantFiled: April 11, 2019Date of Patent: April 11, 2023Assignee: Progress Rail Locomotive Inc.Inventors: Sidarta F. Beltramin, Fernando D. Belo, Guilherme Martini, Evan P. Sevel, James D. Seaton
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Patent number: 11614001Abstract: A turbine assembly for a turbocharger and method of assembling is disclosed. The turbine assembly may comprise a turbine wheel coupled to a rotatable turbocharger shaft, and a turbine housing that at least partially encloses the turbine wheel. The turbine housing may include an exhaust diffuser configured to direct a flow of exhaust, a support member coupled to the exhaust diffuser by a clamp assembly, the clamp assembly, a diffuser gap and a support gap. The clamp assembly may be disposed on the exhaust diffuser and on the support member. The clamp assembly includes a containment ring and a clamp plate. The containment ring may include a channel. The clamp plate may be disposed in the channel. The diffuser gap may be disposed between the containment ring and the exhaust diffuser. The support gap may be disposed between the containment ring and the support member.Type: GrantFiled: November 11, 2021Date of Patent: March 28, 2023Assignee: Progress Rail Locomotive Inc.Inventors: Gary R. Svihla, Shannon W. Omori
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Patent number: 11584407Abstract: A first locomotive that includes a control unit is disclosed. The control unit may receive a power demand, determine a first power limit of the first locomotive, and receive a second power limit of a second locomotive and a third power limit of a third locomotive. The control unit may proportion the power demand into a first power allocation for the first locomotive, a second power allocation for the second locomotive, and a third power allocation for the third locomotive. The control unit may adjust the first power allocation based on the first power limit, adjust the second power allocation based on the second power limit, and adjust the third power allocation based on the third power limit. The control unit may cause an action to be performed in connection with the first power allocation, the second power allocation, and the third power allocation.Type: GrantFiled: August 22, 2019Date of Patent: February 21, 2023Assignee: Progress Rail Locomotive Inc.Inventors: Benjamin Raeder, Gregory Kupiec
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Patent number: 11566580Abstract: A cylinder head assembly includes a cylinder head casting, and an injector sleeve within an injector bore in the cylinder head casting. The injector sleeve includes a first sleeve end, and an injector clamping surface formed by an inner sleeve surface adjacent to a cylindrical second sleeve end. The injector sleeve further includes a sleeve clamping surface in contact with an upward facing middle deck surface of the cylinder head casting, and a reaction wall extending between the injector clamping surface and the sleeve clamping surface to transfer an injector clamping load to the upward facing middle deck surface.Type: GrantFiled: October 26, 2021Date of Patent: January 31, 2023Assignee: Progress Rail Locomotive Inc.Inventor: Raji Rexavier
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Patent number: 11525419Abstract: An engine power module includes a water jacket, a cylinder liner, and a cylinder head. The water jacket forms a coolant supply conduit arranged in a lower coolant annulus extending around the cylinder liner and an upper coolant annulus extending around the cylinder head. The cylinder head has formed therein an injector bore, and a plurality of drill holes convergent on the injector bore. A lower coolant cavity in the cylinder head forms a coolant flow path extending circumferentially around the injector bore between a cavity inlet opening fluidly connected to the coolant supply conduit, and a cavity connection opening fluidly connected to an upper coolant cavity. The arrangement provides flows of coolant through the drill holes to cool an injector sleeve, and separate coolant flows through the lower coolant cavity and upper coolant cavity.Type: GrantFiled: October 26, 2021Date of Patent: December 13, 2022Assignee: Progress Rail Locomotive Inc.Inventors: Raji Rexavier, Joshua David Schueler, Patricia A McWade
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Patent number: 11519423Abstract: A compressor housing for a turbocharger may include an outer volute having an outer volute inner surface with a clamp groove defined therein, and an inner volute having an inner volute outer surface and an axially facing surface. The inner volute is inserted into the outer volute through the outer volute inner surface with the inner volute outer surface facing the outer volute inner surface. The inner volute is positioned with the axially facing surface disposed axially inward of the clamp groove. A clamp plate includes a radially outward portion inserted into the clamp groove and a radially inward portion extending downward past the inner volute outer surface. The clamp groove and the axially facing surface engage the clamp plate to retain the inner volute within the outer volute when an axial load is applied to the inner volute.Type: GrantFiled: November 11, 2021Date of Patent: December 6, 2022Assignee: Progress Rail Locomotive Inc.Inventor: Gary R. Svihla
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Patent number: 11447163Abstract: A control system for a train includes a display unit providing a first display including a plurality of distance counters simultaneously, wherein the plurality of distance counters includes at least a count up counter and a countdown counter. The control system further includes a controller configured to continually increment or decrement at least one of the count up or countdown counters based at least in part on a track distance covered by the train.Type: GrantFiled: April 1, 2019Date of Patent: September 20, 2022Assignee: Progress Rail Locomotive Inc.Inventor: Asim R. Khan