Abstract: A system for continuously humidifying a textile electrode during its use by a human is disclosed. The electrode can be part of a garment or textile where the textile electrode is positioned against the skin. A reservoir positioned against the electrode and opposite the user's skin can be made from a material with hydrophilic and hydrophobic properties, such as natural wool or a skincore material. The reservoir receives and retains moisture from the user's skin through the electrode, as well as from a pre-wetting of the exposed user-facing side of the electrode. A seal can surround the reservoir and the electrode, with the seal extending beyond electrode. The seal can be a patch with heat activated adhesive at the edge to flow the textile to form a moisture barrier around the electrode. An electrical contact on the electrode can connect conductive wires from outside the seal to the electrode.

Abstract: A machine knittable hybrid yarn for providing conductive traces through a textile is disclosed. The hybrid yarn includes conductive wires coated with an insulating material and twisted together with a nonconductive yarn. The nonconductive yarn is from a strong, inelastic, and nonconductive fiber, such as a meta-aramid or para-aramid that protects the integrity of the conductive wire during knitting. The conductive wire can be copper-clad stainless steel or copper wire is coated with polyurethane, and the nonconductive yarn can have no-drip and no-drip properties to allow ablation of the hybrid yarn to remove the conductive yarn and insulating coating on the wire such that the ablated region becomes externally conductive and suitable for making an electrical contact. The hybrid yarn can be bonded with nylon or similar polymer after twisting.

Abstract: A textile made from a single knitted layer having an inert region and a conductive trace region is disclosed. The inert region is knitted using an electrically inert or non-externally conductive yarn and the conductive trace region is knitted from a hybrid yarn containing a non-conductive yarn twisted with a conductive wire, with the conductive wire having an exterior insulating layer. The conductive trace can transmit an electrical data or power signal along the textile via the conductive wire. The insulating layer of the wire can be removed in the conductive trace region to expose the conductive exterior of the wire to enable electrical connections to the conductive trace region. The textile can include a textile electrode knitted from an externally conductive yarn and the conductive trace region can be electrically connected to the electrode to transmit an electrical signal to or from the textile electrode.