Abstract: A method of assembling a fluid end includes inserting a valve through a bore of a housing of the fluid end and into an interior volume of the fluid end, inserting a valve cover into the bore such that the valve cover seals the bore, and coupling a lock cover to the housing, the lock cover positioned over the bore to prevent removal of the valve cover from the bore. When the lock cover is coupled to the housing, the lock cover does not apply a preload against the valve cover.

Abstract: An artificial lift system for a horizontal well deploys a downhole pump and flexible bladder reservoir chamber to be used with a conventional rod pump. The rod pump is used in the vertical at the top of the curve. The flexible bladder reservoir chamber is connected to the rod pump intake. The downhole pump is set in the producing formation and is connected to the reservoir chamber by tubing. The lift system uses a compressor drive system to operate the downhole pump to move fluids from the producing formation to the reservoir chamber. The reservoir chamber uses the flexible chamber bladder that is filled with well fluids by operation of the downhole pump to provide a continuous supply of well fluids to the rod pump intake. Operation of the rod pump lifts fluids from the flexible chamber bladder without regard to the operation state of the downhole pump.

Abstract: An artificial lift system for a horizontal well deploys a downhole pump and flexible bladder reservoir chamber to be used with a conventional rod pump. The rod pump is used in the vertical at the top of the curve. The flexible bladder reservoir chamber is connected to the rod pump intake. The downhole pump is set in the producing formation and is connected to the reservoir chamber by tubing. The lift system uses a compressor drive system to operate the downhole pump to move fluids from the producing formation to the reservoir chamber. The reservoir chamber uses the flexible chamber bladder that is filled with well fluids by operation of the downhole pump to provide a continuous supply of well fluids to the rod pump intake. Operation of the rod pump lifts fluids from the flexible chamber bladder without regard to the operation state of the downhole pump.

Abstract: A method of assembling a fluid end includes inserting a valve through a bore of a housing of the fluid end and into an interior volume of the fluid end, inserting a valve cover into the bore such that the valve cover seals the bore, and coupling a lock cover to the housing, the lock cover positioned over the bore to prevent removal of the valve cover from the bore. When the lock cover is coupled to the housing, the lock cover does not apply a preload against the valve cover.

Abstract: A wear plate assembly of a drill pump includes a wear plate extending between a first axial end and a second axial end. The wear plate includes an annular cross-section defined by a bore surface and a radial seal surface, an annular seal groove in the radial seal surface at a position between the first axial end and the second axial end, and a shoulder extending radially outward from the radial seal surface at the second axial end.

Abstract: A fluid end assembly of a hydraulic fluid pump includes a housing having a first housing bore and a second housing bore offset axially from the first housing bore. A plate is fastened to the housing. The plate has a first plate bore axially aligned with the first housing bore and a second plate bore axially aligned with the second housing bore. A first removable valve cover closes the first housing bore and a second removable valve cover closes the second housing bore. A first retainer engages the first plate bore and abuts the first removable valve cover and a second retainer engages the second plate bore and abuts the second removable valve cover.

Abstract: A method of assembling a fluid end includes inserting a valve through a bore of a housing of the fluid end and into an interior volume of the fluid end, inserting a valve cover into the bore such that the valve cover seals the bore, and coupling a lock cover to the housing, the lock cover positioned over the bore to prevent removal of the valve cover from the bore. When the lock cover is coupled to the housing, the lock cover does not apply a preload against the valve cover.

Abstract: A packing arrangement for a fluid end of a reciprocating pump is received within a packing box and is arranged to form a seal with a plunger. The packing arrangement includes a plurality of separate annular rings arranged in an abutting relationship with one another within the packing box, and a header ring disposed within the plurality of separate annular rings, the header ring including an inner surface that is non-cylindrical and that is arranged to abut the plunger, a high pressure side that is arranged in a female chevron shape, and a low pressure side opposite the high pressure side. A packing nut is engaged with the fluid end and operable to compress the header ring and the plurality of separate annular rings within the packing box.

Abstract: A well servicing pump includes a power end and a fluid end operably coupled to the power end. The fluid end includes a casing that defines at least one pumping chamber, the pumping chamber at least partially defined by a spherical wall, and a first cylindrical wall extending along a first axis and defining a portion of a power end bore, the first cylindrical wall intersecting the spherical wall to define a first interface edge. A second cylindrical wall extends along a second axis and defines a portion of a discharge bore, the second cylindrical wall intersecting the spherical wall to define a second interface edge, and a third cylindrical wall extends along a third axis and defines a portion of a suction bore, the third cylindrical wall intersecting the spherical wall to define a third interface edge, wherein the first axis, the second axis, and the third axis are arranged between 100 and 140 degrees with respect to one another.

Abstract: A piston rod assembly of a hydraulic fluid pump includes an extension rod extending axially between a first axial end and a second axial end. The extension rod is defined by a first portion, a second portion, and a third portion. The first portion extends from the first axial end to the third portion and the second portion extends from the second axial end to the third portion. The piston rod assembly further includes a sleeve extending around the third portion. The sleeve is configured to couple the first portion to the second portion.

Abstract: A pump assembly. The pump assembly may comprise a motor portion for driving a fluid pumping portion via a piston. The motor portion may comprise: a spool and a spool housing assembly having a spool chamber. The spool may be disposed within the spool chamber. The spool may comprise an upper portion and a lower portion, wherein the diameter of the lower portion is larger than the diameter of the upper portion. The spool may also comprise: (1) two support groove portions for cradling two slide valves and (2) two spool bores, which are in fluid communication with the two slide valves. The piston of the pump assembly may comprise a valve stem having a valve stem bore and valve stem openings. The valve stem openings may be funnel-shaped or may inwardly slope into the valve stem bore to prevent or minimize cutting or shredding of a blown seal.

Abstract: A pump including a housing defining a plurality of inlet bores. A first interior wall is arranged to at least partially define a first of the plurality of inlet bores. The first interior wall has a contour in a cross section taken normal to the plunger axes. The first interior wall is at least partially defined by the revolution of the contour about a first inlet axis that is normal to and intersects a first of the plurality of plunger axes. The contour includes a cylindrical portion arranged parallel to the first inlet axis, a planar portion extending in a direction perpendicular to the first inlet axis and spaced a first distance from the plunger axis, and a convex bulge portion extending from the cylindrical portion and spaced a second distance from the plunger axis. The contour further includes a V-shaped groove portion extending from the convex bulge portion.

Abstract: The present invention is a pump used for applications where a solid is present in wastewater and other liquids that requires cutting and reduction in size so as to pass the solid through the inlet to the outlet of the pump. The pump has a pump casing with an inlet and an outlet formed therein. A drive unit rotates a drive shaft extending axially through the pump casing to an impeller and a cutter bar. The pump is further configured with a radial cutter ring assembly positioned adjacent the cutter bar and the inlet providing a shredding cutting action of solids between the rotating cutter bar sliding past a radial cutter ring assembly held stationary, e.g. cutting blades formed in an edge of the cutter bar rotate across an internal surface of the radial cutter ring assembly.

Abstract: A zero emission reciprocating drive pump. The reciprocating drive pump may comprise: a spool and housing assembly. The housing assembly may comprise a flange, spool housing, first chamber, second chamber, and first seal. The flange may attached to a proximal end of the spool housing. The first chamber may be within the flange. The second chamber may be within the spool housing. The spool may be substantially disposed in and reciprocally movable in the second chamber. A proximal end portion of the spool may move reciprocally into and out of the first chamber. The first seal may be positioned substantially adjacent to the first chamber and the second chamber and may contact the proximal end portion of the spool. The flange may comprise a lip that extends substantially along a width of a distal end of the first seal, such that the first seal does not pop out of place.

Abstract: In one aspect, the present invention provides a plunger for use in a pumping system. The plunger can include a cylindrical plunger body that is adapted to be coupled to a drive rod. The plunger body can define an aperture configured to receive pumped fluids. The aperture can define an inner diameter of the plunger body. The plunger body can include a leading end having a tapered portion configured to direct solids into the aperture. The tapered portion can be tapered from the inner diameter toward an outer diameter of the plunger body to form a tip aligned with the outer diameter. The tapered portion can include two or more different degrees of taper along a length of the tapered portion. The plunger body can further include a rear end coupleable to a traveling valve.

Abstract: The present invention is a pump used for applications where a solid is present in wastewater and other liquids that requires cutting and reduction in size so as to pass the solid through the inlet to the outlet of the pump. The pump has a pump casing with an inlet and an outlet formed therein. A drive unit rotates a drive shaft extending axially through the pump casing to an impeller and a cutter bar. The pump is further configured with a radial cutter ring assembly positioned adjacent the cutter bar and the inlet providing a shredding cutting action of solids between the rotating cutter bar sliding past a radial cutter ring assembly held stationary, e.g. cutting blades formed in an edge of the cutter bar rotate across an internal surface of the radial cutter ring assembly.

Abstract: In one aspect, the present invention provides a surface unit for a pumping system. The surface unit may include a conduit that is reciprocatable to pump produced fluid from downwell to the surface unit and a flow line in fluid communication with the conduit such that the produced fluid may be collected from the conduit. The surface unit may also include a pump barrel that separates the conduit from a well tubing and a diluent line in fluid communication with a space between the pump barrel and the well tubing. The diluent line may be sealed from the conduit and the flow line such that a diluent or lubricant may be delivered to the space between the pump barrel and the well tubing via the diluent line without contaminating the produced fluid.

Abstract: The present invention is a pump used for applications where a solid is present in wastewater and other liquids that requires cutting and reduction in size so as to pass the solid through the inlet to the outlet of the pump. The pump has a pump casing with an inlet and an outlet formed therein. A drive unit rotates a drive shaft extending axially through the pump casing to an impeller and a cutter bar. The pump is further configured with a radial cutter ring assembly positioned adjacent the cutter bar and the inlet providing a shredding cutting action of solids between the rotating cutter bar sliding past a radial cutter ring assembly held stationary, e.g. cutting blades formed in an edge of the cutter bar rotate across an internal surface of the radial cutter ring assembly.

Abstract: A reciprocating drive mechanism. The reciprocating drive mechanism may comprise: a spool assembly and a spool housing. The spool assembly may be reciprocally movable within a spool chamber of the spool housing. The spool housing may comprise a first seal, a second seal, and a third seal. When the spool assembly is within the spool chamber, the first seal, the second seal, and the third seal may divide the spool chamber into a distal chamber, an intermediate chamber, a supply chamber, and a proximal chamber, respectively. The spool assembly may comprise a first spool vent that is in fluid communication with the distal chamber. The spool housing may comprise a first housing vent that is in fluid communication with the intermediate chamber. The first spool vent may be in fluid communication with the first housing vent when an outlet of the first spool vent is aligned within the intermediate chamber.