Abstract: A method and system for pumping unit with an elastic rod system is applied to maximize fluid production. The maximum stroke of the pump and the shortest cycle time are calculated based on all static and dynamic properties of downhole and surface components without a limitation to angular speed of the prime mover. Limitations of structural and fatigue strength are incorporated into the optimization calculation to ensure safe operation while maximizing pumped volume and minimizing energy consumption. Calculated optimal prime mover speed is applied to the sucker rod pump by means of beam pumping, long stroke or hydraulic pumping unit by controlling velocity, acceleration and torque of the electric prime mover or by controlling pressure and flow rate in hydraulically actuated sucker rod pumping system.
Abstract: A method and system for pumping unit with an elastic rod system is applied to maximize fluid production. The maximum stroke of the pump and the shortest cycle time are calculated based on all static and dynamic properties of downhole and surface components without a limitation to angular speed of the prime mover. Limitations of structural and fatigue strength are incorporated into the optimization calculation to ensure safe operation while maximizing pumped volume and minimizing energy consumption. Calculated optimal prime mover speed is applied to the sucker rod pump by means of beam pumping, long stroke or hydraulic pumping unit by controlling velocity, acceleration and torque of the electric prime mover or by controlling pressure and flow rate in hydraulically actuated sucker rod pumping system.
Abstract: A system and method for measurement of a polished rod movement in a reciprocating rod pumping system comprising reciprocal motive elements is provided. A proximity sensor target is mounted on the polished rod while a corresponding sensor element, is mounted in fixed relation to the pumping system, for example in fixed relation to the wellhead or ground. The sensor detects passage of the proximity sensor target, and thus the polished rod, as it moves in opposite directions during a single stroke cycle. The time of passage and the speed of the polished rod, as determined from its kinematic relationship with other pumping system components, is used to determine the position of the polished rod at any point during the cycle. The proximity sensor target may be mounted on a walking beam or other reciprocally moving element, with the sensor positioned in a corresponding fixed location.