Abstract: According to a first embodiment, a refractory orifice ring of a glass forming apparatus is provided. The orifice ring includes an annular side wall and a base wall. At least one discharge hole is formed in the base wall. The discharge hole includes a top opening and a bottom opening, wherein the top opening has a surface area greater than a surface area of the bottom opening.

Abstract: A flux injector apparatus and method adapted to distribute a predetermined amount of flux to an associated pool of molten aluminum. The flux injector apparatus includes a pressurized tank adapted to store and feed the flux under pressure. A feed mechanism operative to discharge a predetermined amount of flux to an outlet and a controller for monitoring and operating the apparatus. The feed mechanism includes a housing having an inner wall defining a cavity with an inlet and an outlet. A feed wheel is positioned within the cavity and operative to receive a predetermined amount of flux from the inlet, translate the flux within the cavity and discharge the predetermined amount of flux through the outlet of the pressurized tank.

Abstract: A pump for processing molten metal having an enlarged tubular body which houses a centrifugal pump at its bottom end. The bottom end has a concave curved shape whose shape is a function of the particular type of vortex to be created for the application at hand. This curved portion of the body receives the ejected molten metal from the impeller and forms an uplifting axial vortex within the tubular section of the body. The pump is designed to cooperate synergistically with said body such that the uplifting axial vortex to climb up the inner wall of the body up to and out of an outlet formed in the upper end of the body. A radial vane impeller is formed in the back plate of the impeller. When the impeller is rotated, solid particles introduced into the body are accelerated radially by the back plate impeller into the vortex.

Abstract: A quick change conveyor roll assembly for metal or glass processing comprising an inner roll shaft having a rigid and elongated cylindrical surface supported and rotationally driven by an associate rotor mean. At least one removable spool having a cylindrical body with a first diameter, a hollow interior therethrough and a collar rigidly adapted at a first end, the collar having a second diameter whereby the second diameter is greater than the first diameter. At least one removable and replaceable insulated roll sleeve being slidably mounted over at least a portion of said removable spool and abutting said collar, the insulated roll sleeve including at least one layer of an insulation material and a securing means operably adjustable to hold said roll sleeve about said removable spool at a second end in a predetermined location on said inner roll shaft.

Abstract: The method is for use with a substrate having a plurality of parallel channels extending therethrough. In the method, the steps comprise: filling a selected plurality of the channels with a granular material ; and consolidating the granular material through heat. The selected plurality of channels is selected to produce a wall that separates the substrate into: a first portion having a first plurality of the parallel channels extending therethrough; and a second portion having a second plurality of the parallel channels extending therethrough.

Abstract: A coupling for a molten metal processing system to provide coupling for rotor/shaft systems which has a heat break to prevent heat flow to a motor. A cross sectional area reduction provides a restriction which reduces heat transmission through a conductive material to restrict heat flow to a motor, which will ultimately extend the life of the motor.

Abstract: Aspects of this molten aluminum refining system include a rotor based injection system which provides for the injection and dispersion of both gas and flux for refining molten aluminum.

Abstract: A molten metal handling device comprising an outer shell defined by a bottom and two side walls, an insulating layer partially filling the outer shell and a thermally conductive castable refractory body for carrying molten metal, the refractory body being within the insulating layer. The device further includes at least one heating element positioned in the insulating layer, adjacent to the refractory body. The refractory body is preferably fabricated from a castable alumina or castable silicon carbide material.

Abstract: A process for the production of coated carbonaceous particles including: providing a carbon-residue-forming material; providing particles of a carbonaceous material; mixing the carbon-residue-forming material and the particles of a carbonaceous material at an elevated temperature; depositing a coating of the carbon-residue-forming material onto the surface of the particles; and stabilizing the coated particles by subjecting the particles to an oxidation reaction. These coated carbonaceous particles are particularly useful in the manufacture of electrodes in electrical storage cells, particularly in rechargeable electrical storage cells.

Abstract: A receptacle for handling molten metal is provided. The receptacle has bottom and side walls and includes a refractory defining a cavity within which the molten metal is conveyed or contained. The receptacle has at least one channel extending within at least one of its walls. The channel has an inlet and an outlet. The inlet is connectable to a source for circulating a fluid within the channel. The outlet allows the fluid to be expelled from said channel. The channel allows, when the fluid is circulated in it, to regulate the temperature of the refractory and thereby of the metal conveyed or contained. A casting assembly and a method for casting the refractory are also provided.

Abstract: A metal scrap submergence device having an open top chamber including side and base walls of a heat resistant material. An inlet is included in a side or base wall of the chamber for receiving molten metal. An outlet is included in the base of the chamber. A ramp extends from the side wall of the chamber to an inner column defining the outlet. The ramp includes a first edge adjacent the side wall and second interior edge adjacent the inner column. The working surface of the ramp between the first and second edges is concave. The inner column includes an end wall disposed opposite the chamber base, the end wall includes rounded inner and outer edges.

Abstract: A metal scrap submergence device comprising an open top chamber including walls of a heat resistant material, an inlet positioned in a side wall of the chamber, an outlet positioned in the base of said chamber, and a ramp adjacent said side wall of the chamber. The side wall further includes a feature affecting molten metal flow. The feature can include, for example, a baffle, a vane, a passage, a diverging or converging shape and combinations thereof. Similarly, the molten metal flow can be affected by slanting the ramp inwardly or outwardly.

Abstract: A quick change conveyor roll assembly for metal or glass processing comprising an inner roll shaft having a rigid and elongated cylindrical surface supported and rotationally driven by an associate rotor mean. At least one removable spool having a cylindrical body with a first diameter, a hollow interior therethrough and a collar rigidly adapted at a first end, the collar having a second diameter whereby the second diameter is greater than the first diameter. At least one removable and replaceable insulated roll sleeve being slidably mounted over at least a portion of said removable spool and abutting said collar, the insulated roll sleeve including at least one layer of an insulation material and a securing means operably adjustable to hold said roll sleeve about said removable spool at a second end in a predetermined location on said inner roll shaft.

Abstract: Methods and apparatus relate to methods of making carbonaceous material or coating from a precursor. Oxidation of hydrocarbons forming the precursor occurs upon adding an oxidation agent to a mixture of the precursor and a solvent for the precursor. The oxidation of the hydrocarbons yields constituents that are insoluble in the solvent and may not melt. The constituents that are insoluble in the solvent may further coat solid particles, if the solid particles are provided in the mixture. Carbonization of solids recovered by separation from liquids in the mixture increases carbon weight percent of the constituents that are insoluble in the solvent. The methods result in products that provide the carbonaceous material or coating and are suitable for use in electrodes.

Abstract: A quick change conveyor roll assembly for metal or glass processing comprising an inner roll shaft having a rigid and elongated cylindrical surface supported and rotationally driven by an associate rotor mean. At least one removable spool having a cylindrical body with a first diameter, a hollow interior therethrough and a collar rigidly adapted at a first end, the collar having a second diameter whereby the second diameter is greater than the first diameter. At least one removable and replaceable insulated roll sleeve being slidably mounted over at least a portion of said removable spool and abutting said collar, the insulated roll sleeve including at least one layer of an insulation material and a securing means operably adjustable to hold said roll sleeve about said removable spool at a second end in a predetermined location on said inner roll shaft.

Abstract: A molten metal pump comprised of a metal base defining a pumping chamber is provided. The pump further includes a motor mount adapted to receive a motor, at least one metal post extending between the base and the motor mount, and a metal shaft disposed between the motor and an impeller disposed in the pumping chamber. A bearing ring engages the impeller. The pumping chamber will include an inlet and an outlet. A steel riser tube in fluid communication the outlet is also provided.

Abstract: According to one embodiment, a molten metal impeller is provided. It includes a generally cylindrical graphite body having a plurality of passages extending from a top surface to a side wall. A hub is formed in the center of the graphite body. A ceramic cap member is secured to the top surface of the graphite body. The cap member is comprised of a ring forming a central passage shaped cooperatively to overlap the hub and a plurality of vanes extending radially from the ring to an outer rim. The rim has a height between adjacent vanes which increases in the direction of intended impeller rotation. The rim further has a height which decreases from its radially outer most edge to an inner most edge.

Abstract: In accordance with one aspect of an exemplary embodiment, a furnace including a charge well is provided. The charge well comprises an open top chamber including side and base walls of a heat resistant material. An inlet is provided in a side wall of the chamber for receiving molten metal. A ramp is provided adjacent the side wall and an inner wall forms a central cavity. The ramp is disposed between the inner wall and the side wall. The ramp is generally inclined from an intersection with the base wall to adjacent a top surface of the inner wall. The cavity is in fluid communication with an outlet. A passage in the inner wall provides fluid communication between the inlet and the cavity. The inlet and an outlet each receives a conduit and at least one of the conduits can include an elbow joint.

Abstract: A flux injector apparatus and method adapted to distribute a predetermined amount of flux to an associated pool of molten aluminum. The flux injector apparatus includes a pressurized tank adapted to store and feed the flux under pressure. A feed mechanism operative to discharge a predetermined amount of flux to an outlet and a controller for monitoring and operating the apparatus. The feed mechanism includes a housing having an inner wall defining a cavity with an inlet and an outlet. A feed wheel is positioned within the cavity and operative to receive a predetermined amount of flux from the inlet, translate the flux within the cavity and discharge the predetermined amount of flux through the outlet of the pressurized tank.

Abstract: A molten metal pump assembly (10) and method to fill complex molds with molten metal, such as aluminum. The pump assembly includes an elongated shaft (16) connecting a motor (14) to an impeller (22). The impeller is housed within a chamber (18) of a base member such that rotation of the impeller draws molten metal into the chamber at an inlet (48) and forces molten aluminum through an outlet (50). A first bearing (36) is adapted to support the rotation of the impeller at a first radial edge (32) and a second bearing (38) is adapted to support the rotation of the impeller at a second radial edge. A bypass gap (60) is interposed between the second bearing and the second radial edge. Molten metal leaks through the bypass gap at a predetermined rate to manipulate a flow rate and a head pressure of the molten metal such that precise control of the flow rate is achieved.