Abstract: Disclosed is a free flowing dry back-up material which comprises: from 67 to 96% by weight of fly-ash; from 2 to 15% by weight of a heat sensitive binder such as boric acid; from 2 to 7% by weight of a non-wetting agent such as calcium fluoride; from 0 to 10% by weight of a heat expandable material, viz. a material expandable as a function of the temperature such as vermiculite or graphite; and from 0 to 1% by weight of a dust suppressant such as kerosene. This material which is useful in particular in the aluminum industry has the advantages of being water free and free flowing, such avoiding the use of vibrator to position it into a shell. It also has a low density and a low thermal conductivity. Moreover, it is organic free as compared to the existing materials which use an organic binder to ensure a low temperature set; and it sets at a temperature lower than 400° F.

Abstract: A distributor device for use in aluminium casting includes a rigid, substantially bowl-shaped receptacle (2) of a refractory material having a base member (4) and a peripheral wall (6) that extends upwards from the base. The receptacle has an inlet opening (8) towards the upper end thereof and a pair of outlet openings (14) towards the base thereof. The device is constructed and arranged such that, in use, molten aluminium poured into the distributor device through the inlet opening (8) is redirected by the distributor device and flows outwards into the mould through the outlet openings (14).

Abstract: A molten metal pump shaft coupling system for use in the coupling or connection of elongated shafts to other components and equipment, and for the disconnection thereof. A coupling with internal discontinuous threads may be coupled with an externally threaded shaft, with either continuous or discontinuous threads. Aspects of the invention include multiple external threads which may be pitched to accomplish a quicker and more efficient disconnect system. Furthermore, a shaft removal system is provided which provides two points of contact to assist in rotating a broken shaft end out of a coupling.

Abstract: An impeller system for use in a molten metal pump, the impeller system including a generally cylindrical outer wall with outlets therein, an impeller lid mounted on the impeller walls, the impeller lid including a plurality of inlets, with the shaft being mounted directly into a base, which is mounted relative to the outer wall. The impeller system has an open interior defined by the outer wall, the lid and the base, and the impeller shaft mounts directly into the base without the need for a collar or attachment to the impeller lid.

Abstract: An inline degassing apparatus for removing solid solution gases as well as nonmetallic inclusions from molten metal in a degassing container, to which the molten metal is continuously introduced for degassing operation and from which the degassed molten metal is continuously removed. A rotary diffusing device is arranged in the degassing container for generating bubbles of inert gas diffused into the molten metal, thereby entrapping solid solution gases as well as nonmetallic inclusions into the bubbles, which are then floated and separated. Heaters are provided, which extend, in a cantilever fashion, from a side wall of container at a position adjacent the bottom wall of the container substantially parallel to the bottom wall.

Abstract: A molten metal pump system which generally provides a refractory connection joint for connecting a refractory pump post to a pump base, the pump post including a refractory post with a first end, the first end including an internal joint peg aperture; a refractory base with a post aperture configured to receive the first end of the refractory post, and with a peg aperture contiguous with the post aperture; and a joint peg with a first end and a second end, the joint peg including a retention shoulder, the joint peg configured to insert through the peg aperture in the refractory base with a retention bar or bolt inserted through an aperture in the joint peg of refractory post, and the retention shoulder engaging the refractory base.

Abstract: A molten metal pump system which generally provides a refractory connection joint for connecting a refractory pump post to a pump base, the pump post including a refractory post with a first end, the first end including an internally threaded joint screw aperture; a refractory base with a post aperture configured to receive the first end of the refractory post, and with a screw aperture contiguous with the post aperture; and a joint screw with a first end and a second end, the joint screw including a threaded external surface and a retention shoulder, the joint screw configured to insert through the screw aperture in the refractory base with the threaded external surface engaging the internally threaded joint screw aperture of the refractory post, and the retention shoulder engaging the refractory base.

Abstract: A metal distribution system for the simultaneous production of a plurality of logs or round billets from molten metal comprising: 1) a trough for the introduction of molten metal; 2) a plurality of side streams extending from the trough and each of the side streams including a plurality of opposing apertures each of the apertures including a thimble for the shaping of molten metal passing through the trough and the side streams and into the thimbles. A uniform flow of molten metal into the side streams and the individual apertures is provided by the controlled negative angular orientation of the most upstream opposing pair of apertures thereby providing relative uniformity of the temperature of molten metal reaching each of the plurality of apertures. A unique unitized thimble configuration and trough damming arrangement are also described.

Abstract: A distributor device for use in aluminium casting includes a rigid, substantially bowl-shaped receptacle (2) of a refractory material having a base member (4) and a peripheral wall (6) that extends upwards from the base. The receptacle has an inlet opening (8) towards the upper end thereof and a pair of outlet openings (14) towards the base thereof. The device is constructed and arranged such that, in use, molten aluminium poured into the distributor device through the inlet opening (8) is redirected by the distributor device and flows outwards into the mould through the outlet openings (14).

Abstract: An insulating roll comprising: a metal conduit having an outer peripheral portion; a plurality of discs having outer peripheries and preferably fabricated from an inorganic material positioned axially on and around the metal conduit; a tubular shell having an inner surface about and spaced apart from said outer peripheries; metallic foils extending between each or a plurality of said discs from said outer peripheral portion to and beyond said outer peripheries to the inner surface of said tubular shell, said metallic foils being in interference or frictional contact with said inner surface. A novel method for attaching the tubular shell to the conduit to simplify removal and replacement thereof is also described.

Abstract: An impeller shaft assembly, coupler and molten metal pump are described, in which a coupling member is configured to be secured to a pump drive shaft and includes a socket part that is defined by a socket wall formed about and extending along an axis. The socket wall includes a plurality of coupling shaft engaging surfaces and a plurality of socket corner surfaces joining the shaft engaging surfaces. The socket corner surfaces are disposed radially outward from adjacent shaft engaging surfaces with respect to the axis.

Abstract: A tool or fluxing head for fluxing molten metal that comprises a fluxing gas supply line that communicates with the interior of an inverted plunger cup providing a hollow interior into which refining agents and other additives that are to be introduced into a molten metal can be incorporated. In use, the fluxing head is introduced into a molten metal body with the plunger cup in the inverted position. The inverted plunger cup has a closed top at the point where the gas supply line enters and an open bottom that allows molten metal to enter the inverted cup to make contact with the refining agent or other additive. Apertures are provided in the wall of the inverted plunger cup to allow gas introduced therein to escape therefrom. According to a preferred embodiment, a porous layer is provided at the top of the inverted plunger cup to allow for the escape of gas into the molten metal through the porous layer.

Abstract: An inline degassing apparatus for removing solid solution gases as well as nonmetallic inclusions from molten metal in a degassing container, to which the molten metal is continuously introduced for degassing operation and from which the degassed molten metal is continuously removed. A rotary diffusing device is arranged in the degassing container for generating bubbles of inert gas diffused into the molten metal, thereby entrapping solid solution gases as well as nonmetallic inclusions into the bubbles, which are then floated and separated. Heaters are provided, which extend, in a cantilever fashion, from a side wall of container at a position adjacent the bottom wall of the container substantially parallel to the bottom wall.

Abstract: Disclosed is a molten metal submersible pump system which includes a unitized body which acts as its own jig during assembly to precisely align the motor mount framework, the pump body, the pump base, and the pump shaft. Further disclosed is such a pump system which provides greater than normal surface area and heat sink mass, which has resulted in an increased useful life of the pump system between required maintenance and replacement of parts.

Abstract: The present invention relates to improved spark plugs for igniting a fuel charge in an internal combustion engine, and is particularly concerned with an improved spark plug construction which improves combustion pressure and fuel mileage and diminishes exhaust pollution. The spark plug includes a center electrode and a ground electrode. In one embodiment, the ground electrode has an elongate edge that extends past the major dimension of the center electrode. The elongate edge can either be positioned substantially tangentially to or within a “zone” outside of the center electrode's periphery. Preferably, the edge of the center electrode and the lower interior edge of the ground electrode will be presented towards one another such that the edges are or are among the closest portions within the sparking region.

Abstract: There is provided a filtration and distribution device for a molten metal, which is in the form of a bag having parts made of a solid heat-resistant fabric and open areas made of an open weave heat-resistant fabric. At least some of the parts made of the solid heat-resistant fabric are replaced by rigid parts made of a moldable or thermo-formable composite consisting of an open weave heat-resistant fabric embedded into a matrix made of a heat-resistant inorganic material compatible with the open weave heat-resistant fabric. Preferably, the open weave heat-resistant fabric forming the open areas of the bag, is made of yarns that are rigidified and protected by application thereto of a heat-resistant coating. This coating is preferably made of a heat-resistant inorganic material applied by spraying or dipping after the yarns are weaved. The rigidification can be achieved naturally or by thermal treatment.

Abstract: An insulator support assembly apparatus and process is provided, which includes a vertically oriented tubular frame with one or more insulator supports, one or more insulators and a pushbar mounting mechanism integral to the rearward frame support. Further provided is an insulated pushbar mechanism for moving glass containers which includes an insulator support assembly and a pushbar.

Abstract: Disclosed is a dome lid and a containment vessel for use in combination with a molten metal refinement system for the refinement and purification of molten metal by degassification. Further disclosed is an apparatus for refining molten metal, which includes a molten metal refinement system in combination with a containment vessel having a molten metal inlet, a molten metal outlet, a lower section which includes one or more metal refinement compartments and an upper section which includes an elevated ceiling, inwardly sloped outer walls and access ports in the sloped outer walls. The molten metal particularly includes aluminum.

Abstract: The sprue/riser sleeve 40 has a tubular, preferably cylindrical wall 42 extending between an inlet end 48 and an outlet end 50. The sleeve 40 has a woven mesh filter extending across a central passageway 51 with a periphery 54 of the filter 52 embedded into the wall 42. The periphery 54 has three or more, evenly spaced tabs 56 formed thereon that project further into or through the wall to secure the filter to the wall without materially weakening the wall. Preferably, the filter has a square-shaped periphery 54 with corners 64 that define the tabs 56. The main portion of the periphery extends into the wall less that one-half the thickness of the wall, whereas the tabs extend into the wall a distance greater than one-half the thickness.

Abstract: In a preferred embodiment of this invention as illustrated in the accompanying drawings in FIGS. 5 and 6, an annealing tray coil support pad 24 is formed of a woven cloth high temperature resistant fabric layer 26 and a similar bottom layer 28. The woven cloth is made of high tensile strength fibers. An intermediate layer 34 composed of a high density matted fiberboard insulative material of a thickness of between 0.75 inches and 3 inches is positioned between the top layer 26 and the bottom layer 28 for providing sufficient support to aluminum sheet coil 10 to minimize its peripheral deformation while the coil is being processed through one or more annealing furnaces. Pad 24 substantially reduces the amount of deformation and therefore the amount of waste material from each aluminum sheet coil 10.