Patents Assigned to QC Solutions, Inc.
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Publication number: 20080182347Abstract: A method of in-line characterization of ion implant process, during the SOI bond and cleave manufacturing or engineered silicon layer fabrication. In one embodiment, the method includes the steps of illuminating the engineered donor wafer using a modulated light source; performing a non-contact SPV measurement on the silicon wafer; measuring a dynamic charge (Qd) in response to implant induced crystal damage; and determining the accuracy and uniformity of the value of an implant parameter in response to the dynamic charge. In another embodiment, In another embodiment, the step of determining utilizes the equation VPV?kT?/?Qnet where VPV is photo voltage generated in the implanted wafer, ? is a light flux of the modulated light source, T is temperature of the wafer, and ? is a light modulation frequency of the modulated light source.Type: ApplicationFiled: December 3, 2007Publication date: July 31, 2008Applicant: QC Solutions, Inc.Inventors: Kenneth Steeples, Adam Bertuch, Edward Tsidilkovski
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Patent number: 7403023Abstract: The invention relates to the use of the metrology methods and the related apparatus disclosed herein that incorporate thermal treatment devices and methods that improve defect detection. Specifically, in one aspect the invention relates to method of thermally treating a semiconductor wafer such that an acceleration of interstitial defect migration is achieved while leaving vacancy defects substantially unaltered.Type: GrantFiled: March 14, 2006Date of Patent: July 22, 2008Assignee: QC Solutions, Inc.Inventors: Kenneth Steeples, Edward Tsidilkovski
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Publication number: 20080048636Abstract: A method and apparatus for thickness measurement of an active layer of a silicon-on-insulator material comprising a layered structure of silicon film, a buried oxide layer and a silicon substrate. In one embodiment, the method comprises the steps of directing a low intensity light of an energy greater than the silicon band-gap on the silicon film, the energy of light sufficient to be substantially absorbed within the silicon film such that the error from the substrate excitation is small compared to the small signal calibration of the apparatus; modifying the surface potential with the chemical treatment, electrical bias or corona, measuring surface photovoltage of the silicon film; and calculating the thickness of the silicon film in response to a non-contact photovoltage measurement of the semiconductor layered structure.Type: ApplicationFiled: August 16, 2007Publication date: February 28, 2008Applicant: QC Solutions, Inc.Inventors: Edward Tsidilkovski, Kenneth Steeples
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Publication number: 20080036464Abstract: A probe adapted for characterization of a semiconductor wafer having a surface. In one embodiment, the probe includes a source of modulated light; an optical fiber in optical communication with the source of modulated light, the optical fiber having a face and comprises a fiber core; and a transparent conductive layer coating the face of the optical fiber. Light from the source of modulated light is directed along the fiber core of the optical fiber through the face of the optical fiber to the surface of the semiconductor wafer. The optically transparent conductive layer detects charges from the surface of the semiconductor wafer.Type: ApplicationFiled: July 27, 2007Publication date: February 14, 2008Applicant: QC Solutions, Inc.Inventors: Kenneth Steeples, Edward Tsidilkovski, William Goldfarb
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Publication number: 20080020549Abstract: A method and apparatus for forming an oxide layer on semiconductors using a combination of ultraviolet rays and heat. The apparatus comprises a chamber having a top surface and a bottom surface and defining a wafer holding cavity; an ultraviolet source at the top surface of said chamber; an infrared source at the bottom surface of the chamber; and an oxygen gas inlet for passing oxygen gas through the chamber. Oxygen gas entering the chamber through the oxygen gas inlet is ionized by ultraviolet rays from the ultraviolet source and reacts with the silicon wafer to create an oxide layer on the silicon wafer in the cavity. Infrared radiation from the infrared source heats the silicon wafer to accelerate the creation of the oxide layer on said silicon wafer.Type: ApplicationFiled: July 20, 2006Publication date: January 24, 2008Applicant: QC Solutions, Inc.Inventors: Edward Tsidilkovski, Kenneth Steeples
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Patent number: 7160742Abstract: The invention relates to a method for real-time in-situ implantation and measurement incorporating a feedback loop to adjust the implantation dose of a substrate during the manufacturing and testing of semiconductor wafers. During processing, the substrate, such as a silicon wafer, is transported between a measuring device and an implantation device multiple times to ensure that where the beam from the implantation device hits the substrate, the doping concentration falls within the range of desired parameters.Type: GrantFiled: July 19, 2004Date of Patent: January 9, 2007Assignee: QC Solutions, Inc.Inventor: Kenneth Steeples
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Publication number: 20060279311Abstract: The invention relates to the use of the metrology methods and the related apparatus disclosed herein that incorporate thermal treatment devices and methods that improve defect detection. Specifically, in one aspect the invention relates to method of thermally treating a semiconductor wafer such that an acceleration of interstitial defect migration is achieved while leaving vacancy defects substantially unaltered.Type: ApplicationFiled: March 14, 2006Publication date: December 14, 2006Applicant: QC Solutions, Inc.Inventor: Kenneth Steeples
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Patent number: 7119569Abstract: A method and apparatus for measuring damage of an ion implanted semiconductor wafer during semiconductor processing. The method includes the steps of conveying the wafer such that a surface of the wafer is substantially parallel to a surface photovoltage electrode of a head assembly during the semiconductor processing and exposing at least a portion of the wafer to light having a wavelength, and an intensity and modulating the light intensity at a predefined frequency. The method also includes the step of varying the frequency of the light intensity modulation and detecting the surface photovoltage in response to light modulated at the various frequencies using the surface photovoltage electrode. The method then calculates an electrical property of the wafer from the photovoltage induced at the surface of the wafer at each of the light intensity modulation frequencies.Type: GrantFiled: March 5, 2004Date of Patent: October 10, 2006Assignee: QC Solutions, Inc.Inventor: Kenneth Steeples
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Patent number: 6967490Abstract: An apparatus and method for the real-time, in-line testing of semiconductor wafers during the manufacturing process. In one embodiment the apparatus includes a probe assembly within a semiconductor wafer processing line. As each wafer passes adjacent the probe assembly, a source of modulated light, within the probe assembly, having a predetermined wavelength and frequency of modulation, impinges upon the wafer. A sensor in the probe assembly measures the surface photovoltage induced by the modulated light. A computer then uses the induced surface photovoltage to determine various electrical characteristics of the wafer.Type: GrantFiled: March 28, 2003Date of Patent: November 22, 2005Assignee: QC Solutions, Inc.Inventors: Emil Kamieniecki, Jerzy Ruzyllo
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Patent number: 6924657Abstract: An apparatus and method for the real-time, in-line testing of semiconductor wafers during the manufacturing process. In one embodiment the apparatus includes a probe assembly within a semiconductor wafer processing line. As each wafer passes adjacent the probe assembly, a source of modulated light, within the probe assembly, having a predetermined wavelength and frequency of modulation, impinges upon the wafer. A sensor in the probe assembly measures the surface photovoltage induced by the modulated light. A computer then uses the induced surface photovoltage to determine various electrical characteristics of the wafer.Type: GrantFiled: March 28, 2003Date of Patent: August 2, 2005Assignee: QC Solutions, Inc.Inventors: Emil Kamieniecki, Jerzy Ruzyllo
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Patent number: 6911350Abstract: An apparatus and method for the real-time, in-line testing of semiconductor wafers during the manufacturing process. In one embodiment the apparatus includes a probe assembly within a semiconductor wafer processing line. As each wafer passes adjacent the probe assembly, a source of modulated light, within the probe assembly, having a predetermined wavelength and frequency of modulation, impinges upon the wafer. A sensor in the probe assembly measures the surface photovoltage induced by the modulated light. A computer then uses the induced surface photovoltage to determine various electrical characteristics of the wafer.Type: GrantFiled: March 28, 2003Date of Patent: June 28, 2005Assignee: QC Solutions, Inc.Inventors: Edward Tsidilkovski, Kenneth Steeples
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Patent number: 6909302Abstract: An apparatus and method for the real-time, in-line testing of semiconductor wafers during the manufacturing process. In one embodiment the apparatus includes a probe assembly within a semiconductor wafer processing line. As each wafer passes adjacent the probe assembly, a source of modulated light, within the probe assembly, having a predetermined wavelength and frequency of modulation, impinges upon the wafer. A sensor in the probe assembly measures the surface photovoltage induced by the modulated light. A computer then uses the induced surface photovoltage to determine various electrical characteristics of the wafer.Type: GrantFiled: August 17, 2001Date of Patent: June 21, 2005Assignee: QC Solutions, Inc.Inventors: Emil Kamieniecki, Jerzy Ruzyllo
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Publication number: 20050074909Abstract: The invention relates to a method and apparatus for real-time in-situ implantation and measurement incorporating a feedback loop to adjust the implantation dose of a substrate during the manufacturing and testing of semiconductor wafers. During processing, the substrate, such as a silicon wafer, is transported between a measuring device and an implantation device multiple times to ensure that where the beam from the implantation device hits the substrate, the doping concentration falls within the range of desired parameters.Type: ApplicationFiled: July 19, 2004Publication date: April 7, 2005Applicant: QC Solutions, Inc.Inventor: Kenneth Steeples
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Patent number: 6803588Abstract: An apparatus for surface treating a semiconductor wafer includes a surface treatment chamber and a source of radiation. The semiconductor wafer disposed inside the chamber is illuminated with radiation sufficient to create a plurality of electron-hole pairs near the surface of the wafer and to desorb ions and molecules adsorbed on the surface of the wafer.Type: GrantFiled: October 10, 2001Date of Patent: October 12, 2004Assignee: QC Solutions, Inc.Inventor: Emil Kamieniecki
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Publication number: 20040191936Abstract: An apparatus and method for the real-time, in-line testing of semiconductor wafers during the manufacturing process. In one embodiment the apparatus includes a probe assembly within a semiconductor wafer processing line. As each wafer passes adjacent the probe assembly, a source of modulated light, within the probe assembly, having a predetermined wavelength and frequency of modulation, impinges upon the wafer. A sensor in the probe assembly measures the surface photovoltage induced by the modulated light. A computer then uses the induced surface photovoltage to determine various electrical characteristics of the wafer.Type: ApplicationFiled: March 28, 2003Publication date: September 30, 2004Applicant: QC Solutions, Inc.Inventors: Edward Tsidilkovski, Kenneth Steeples
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Publication number: 20040046585Abstract: An apparatus and method for the real-time, in-line testing of semiconductor wafers during the manufacturing process. In one embodiment the apparatus includes a probe assembly within a semiconductor wafer processing line. As each wafer passes adjacent the probe assembly, a source of modulated light, within the probe assembly, having a predetermined wavelength and frequency of modulation, impinges upon the wafer. A sensor in the probe assembly measures the surface photovoltage induced by the modulated light. A computer then uses the induced surface photovoltage to determine various electrical characteristics of the wafer.Type: ApplicationFiled: March 28, 2003Publication date: March 11, 2004Applicant: QC Solutions, Inc.Inventors: Emil Kamieniecki, Jerzy Ruzyllo
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Patent number: 6388455Abstract: This invention relates to a method and apparatus for simulating a surface photo-voltage, more particularly with a photodiode on a process sized disk for calibrating surface photo-voltage measurement devices. The device for simulating a surface photo-voltage includes the photodiode, the disk, a resistor, and may further include an operational amplifier. The apparatus for simulating a surface photo-voltage of the current invention facilitates calibration of surface photo-voltage measurement devices by using a process sized disk to fit directly on a surface photo-voltage measurement chuck.Type: GrantFiled: January 13, 2000Date of Patent: May 14, 2002Assignee: QC Solutions, Inc.Inventors: Emil Kamieniecki, Krzysztof E. Kamieniecki, Jeffrey L. Sauer, Janusz Butkiewicz
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Patent number: 6325078Abstract: An apparatus for surface treating a semiconductor wafer includes a surface treatment chamber and a source of radiation. The semiconductor wafer disposed inside the c amber is illuminated with radiation sufficient to create a plurality of electron-hole pairs near the surface of the wafer and to desorb ions and molecules adsorbed on the surface of the wafer.Type: GrantFiled: January 7, 1998Date of Patent: December 4, 2001Assignee: QC Solutions, Inc.,Inventor: Emil Kamieniecki
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Patent number: 6315574Abstract: An apparatus and method for the real-time, in-line testing of semiconductor wafers during the manufacturing process. In one embodiment the apparatus includes a probe assembly within a semiconductor wafer processing line. As each wafer passes adjacent the probe assembly, a source of modulated light, within the probe assembly, having a predetermined wavelength and frequency of modulation, impinges upon the wafer. A sensor in the probe assembly measures the surface photovoltage induced by the modulated light. A computer then uses the induced surface photovoltage to determine various electrical characteristics of the wafer.Type: GrantFiled: January 20, 2000Date of Patent: November 13, 2001Assignee: QC Solutions, Inc.Inventors: Emil Kamieniecki, Jerzy Ruzyllo
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Patent number: 6069017Abstract: An apparatus and method for the real-time, in-line testing of semiconductor wafers during the manufacturing process. In one embodiment the apparatus includes a probe assembly within a semiconductor wafer processing line. As each wafer passes adjacent the probe assembly, a source of modulated light, within the probe assembly, having a predetermined wavelength and frequency of modulation, impinges upon the wafer. A sensor in the probe assembly measures the surface photovoltage induced by the modulated light. A computer then uses the induced surface photovoltage to determine various electrical characteristics of the wafer.Type: GrantFiled: May 8, 1997Date of Patent: May 30, 2000Assignee: QC Solutions, Inc.Inventors: Emil Kamieniecki, Jerzy Ruzyllo