Abstract: A method of polishing an object is disclosed. In one embodiment, the method comprises the steps of creating a polishing zone within a magnetorheological fluid; determining the characteristics of the contact between the object and the polishing zone necessary to polish the object; controlling the consistency of the fluid in the polishing zone; bringing the object into contact with the polishing zone of the fluid; and moving at least one of said object and said fluid with respect to the other. Also disclosed is a polishing device.

Abstract: A method for calibrating and aligning a metrology system comprising a machine including multi-axis part-positioning means and a wavefront-measuring gauge embedded in the machine. The gauge is used in determining spatial relationships among the translational and rotational axes, between part surface coordinates and machine coordinates, and between machine coordinates embedded gauge coordinates; in calibrating various components of the machine and the embedded gauge; and in aligning itself to the machine. A complete method comprises the steps of coarsely aligning the machine rotary axes with their respective translational axes and setting nominal zero points for the rotary axes; aligning the embedded gauge mainframe to the machine axes; aligning the embedded gauge focal point onto a spindle axis; determining the spatial offsets between the rotary axes when so aligned; precisely aligning the machine rotary axes with their respective translational axes; and setting precise zero points for the rotary axes.

Abstract: An arcuate, preferably cylindrical, magnetic shunt bar supports a plurality of pin magnets having alternate north and south orientations, defining a ring-shaped array of magnets of alternating orientation. The magnet free ends opposite the shunt bar are positioned to conform closely to the shape of a surface to be sealed, forming a narrow gap therebetween containing a multi-polar magnetic field extending beyond the free ends in a direction substantially orthogonal to the surface. The axes of the magnets may be disposed at any desired angular orientation to the surface. Magnetorheological fluid (MRF) in the gap is magnetically stiffened and held as a dynamic seal. The arrangement is useful as a shaft seal, wherein the seal surface passes axially through the array, and also as a wiper for MRF from a carrier surface wherein the surface passes by the array.

Abstract: A pneumatic groundwater retrieving piston pump comprising generally of a piston and a foot valve is disclosed. A pneumatic driver slides the piston assembly up and down inside the foot valve assembly, which is connected to the driver by means of a stationary length of pipe. The drive shaft of the pneumatic driver is connected to the piston assembly by means of a polypropylene coated epoxy resin based rod. On the upward stroke the foot valve opens and lets water enter the volume below the piston assembly and the piston assembly check valve is closed and lifts the column of water. On the down stroke the foot valve closes holding the column of water and the piston check valve open, and allows the water to pass through to recharge the cylinder for the next lift cycle.

Abstract: A magnetorheological fluid delivery system includes a mixing and tempering vessel. Fluid is admitted to the vessel via a plurality of tangential ports, creating a mixing of the fluid in the vessel and promoting homogeneity. Fluid may be reconstituted in the vessel by metered addition of carrier fluid. A fixed-speed centrifugal pump disposed in the vessel pressurizes the system. Fluid is pumped through a magnetic-induction flowmeter and a magnetic flow control valve having solenoid windings whereby MR fluid is magnetically stiffened to restrict flow. A closed-loop feedback control system connects the output of the flowmeter to performance of the valve. A nozzle having a slot-shaped bore dispenses MR fluid for re-use in the work zone.

Abstract: A method for accurately synthesizing a full-aperture data map from a series of overlapped sub-aperture data maps. In addition to conventional alignment uncertainties, a generalized compensation framework corrects a variety of errors, including compensators that are independent in each sub-aperture. Another class of compensators (interlocked) include coefficients that are the same across all the sub-apertures. A constrained least-squares optimization routine maximizes data consistency in sub-aperture overlap regions. The stitching algorithm includes constraints representative of the accuracies of the hardware to ensure that the results are within meaningful bounds. The constraints also enable the computation of estimates of uncertainties in the final results. The method therefore automatically calibrates the system, provides a full-aperture surface map, and an estimate of residual uncertainties.

Abstract: A device for detecting the presence of water in a product-only hydrocarbon pump system, particularly used for the removal of subterraneous hydrocarbons from a remediation site through a well. The device comprises a sealed float switch chamber, positioned either up stream or downstream from the hydrocarbon pump, wherein when a threshold amount of water is present in the hydrocarbon product being pumped through the float chamber, a switch is actuated by the float mechanism, electrically signaling an alarm, shutting off the power supply to the pump, or further activating a system controller or log.

Abstract: A system for dispensing magnetorheological fluid to an MR finishing machine includes a pump for pressurizing the system; a first magnetic valve for regulating MR fluid flow by magnetically varying the structure and apparent viscosity of the fluid through a first flow passage; a similar second magnetic valve magnetically controlling a second flow passage in line with the first valve and flow passage; a pressure sensor disposed between the first and second valves; and an electronic control means. MR fluid flow through the system is controlled to a predetermined flow rate solely by the first valve. When the second valve is deactivated, a reference pressure is determined and saved. When the second valve is activated, a second pressure is determined and saved. From the pressure difference, the solids concentration of the fluid is determined, and a computer algorithm adds a calculated amount of water to the fluid reservoir as needed.

Abstract: A system for dispensing magnetorheological fluid to an MR finishing machine includes a pump for pressurizing the system; a first magnetic valve for regulating MR fluid flow by magnetically varying the structure and apparent viscosity of the fluid through a first flow passage; a similar second magnetic valve magnetically controlling a second flow passage in line with the first valve and flow passage; a pressure sensor disposed between the first and second valves; and an electronic control means. MR fluid flow through the system is controlled to a predetermined flow rate solely by the first valve. When the second valve is deactivated, a reference pressure is determined and saved. When the second valve is activated, a second pressure is determined and saved. From the pressure difference, the solids concentration of the fluid is determined, and a computer algorithm adds a calculated amount of water to the fluid reservoir as needed.

Abstract: An improved method for producing a thin layer having highly uniform thickness, which layer may be pre-coated on an undulating surface of a substrate element. A working layer of the material is formed having a thickness greater than the final thickness desired. An areal (XY) determination of working layer thickness is made by ellipsometry, laser interferometry, or x-ray diffraction, or other known means. A map of thicknesses to be removed from the free surface of the working layer is entered into the control system of a magnetorheological finishing apparatus. The working layer is mounted on a workpiece holder of the apparatus and correctly indexed to the machine. The machine then removes material by magnetorheological finishing as instructed by the control system to leave a residual layer having a very high degree of thickness uniformity at a nominal average thickness and a very high surface integrity.

Abstract: Jet-induced finishing of a substrate surface includes means for covering the surface with an abrasive liquid slurry and means for impinging a jet of fluid, either a gas or a liquid, against the slurry to create a high-shear work zone on the substrate surface whereby portions of the substrate are lifted and removed to alter the shape of the surface towards a predetermined shape and/or smoothness. The surface may be covered as by cascading a flowing layer of slurry over it or by impinging slurry onto the work zone or by immersing the substrate in a pool of the slurry. A nozzle for dispensing the jet fluid is precisely located at a predetermined distance and angle from the surface to be finished. A coarse removal function is provided by disposing the nozzle tip at a first distance from the substrate surface, and a fine removal function is provided by disposing the nozzle closer to the substrate surface.

Abstract: A method for accurately synthesizing a full-aperture data map from a series of overlapped sub-aperture data maps. In addition to conventional alignment uncertainties, a generalized compensation framework corrects a variety of errors, including compensators that are independent in each sub-aperture. Another class of compensators (interlocked) include coefficients that are the same across all the sub-apertures. A constrained least-squares optimization routine maximizes data consistency in sub-aperture overlap regions. The stitching algorithm includes constraints representative of the accuracies of the hardware to ensure that the results are within meaningful bounds. The constraints also enable the computation of estimates of uncertainties in the final results. The method therefore automatically calibrates the system, provides a full-aperture surface map, and an estimate of residual uncertainties.

Abstract: Apparatus and method for abrasive jet of a deeply concave surface using magnetorheological fluid. A ferromagnetic nozzle recessed within a solenoid magnetically shields the fluid within the nozzle and serves as a core for the solenoid, thereby increasing the strength of the magnetic field approximately 100-fold, permitting a significant reduction in the size of the solenoid. The exit orifice of the nozzle is recessed within the solenoid, creating a free space within the solenoid having an intense, shaped, axial magnetic field in and near the nozzle. Stiffening of the magnetorheological fluid begins as the fluid enters the magnetic field upon leaving the nozzle; thus, there is no buildup of viscous drag through the nozzle. Stiffening of the jet occurs principally in free space within the solenoid. The nozzle has peripheral longitudinal channels through which compressed air is conveyed to form an air curtain surrounding the jet, preventing spent MR fluid from re-entering and fouling the nozzle.

Abstract: A method for using a controller to control a fluid pump by controlling the rate at which the pump fills with fluid and subsequently discharges fluid. The pump includes a chamber for collecting fluid from within a well bore in which the pump is disposed. A user inputs a pump cycle time and a pump cycle volume to the controller. The pump cycle time input is used to determine a cycling period for the pump. The pump cycle volume is used to allot a portion of the cycling period to the refilling of the pump with fluid and the remaining portion of the cycling period to the discharging of fluid from the pump. The controller controls the pump such that the pump is vented to atmosphere during the refill portion, allowing the pump to fill with fluid, and such that pressurized fluid, such as compressed gas, is injected into the pump during the discharge cycle, causing fluid collected within the pump to be discharged. In another mode of operation, a sensor is coupled to the controller.

Abstract: A method and apparatus for monitoring the fluid level in a well bore to limit fluid drawdown in the well bore to a maximum set level. The user first determines the static water level in the well bore by lowering a sensor into the well bore. The sensor is configured to sense when it makes contact with water, so that the user can be made aware that the sensor has reached the static water level. The user then lowers the sensor to a maximum desired drawdown level. The sensor is then set to sense when it loses contact with the water. The sensor is then monitored to determine if the fluid had has dropped below the maximum desired drawdown level, and an audible and/or visual alarm alerts the user whenever the maximum desired drawdown level is exceeded.

Abstract: The present invention provides a method for monitoring select purge water parameters and determining when the parameters have stabilized. The method includes the steps of selecting which parameters are to be monitored and selecting the time interval between which evaluation readings are performed. The time interval may be selected in set time increments from within a predetermined time range. With the passing of each interval, the results of the evaluation readings are stored in a memory device for at least one, and more preferably a plurality, of consecutive readings. If the readings do not fall within the defined stabilization ranges for the selected parameters, the oldest scan is deleted from the memory device. The comparison of the reading results is again performed with the start of the next interval, with the new reading results being compared to the two old reading results.

Abstract: A magnetic wiper for removing magnetorheological fluid from a carrier surface includes a horseshoe magnet having north and south polepieces elongated in a first direction orthogonal to a second direction of magnetic flux in the magnet. The polepieces are generally parallel at their free ends in the first direction and are preferably arcuate such that the inner polepiece forms a trough for receiving magnetorheological fluid removed from the carrier surface and conveying it to an exit tube. The free ends are shaped to conform closely to the shape of the carrier surface, forming a narrow gap therebetween containing a magnetic fringing field extending beyond the free ends.

Abstract: A float operated pneumatic pump which separates water from hydrocarbons within a well at the pump in accordance with the density or specific gravity of the water and hydrocarbon fluid. The pump includes a displaceable fluid inlet for allowing fluid to enter the pump which generally tracks the level of the water/hydrocarbon interface. The pump includes an outer tube forming an outer chamber and an inner or dip tube placed within the outer chamber of the outer tube and forming an inner chamber. A well float includes the fluid inlet and has a density which enable the float to remain in proximity to the water/hydrocarbon interface. A tubular coil or conduit provides fluid passage between the fluid inlet and the outer chamber. Also, a fluid separator is located at the bottom end of the outer tube and defines a fluid passage between the inner and outer chambers. In one configuration, the separator allows water to exit the pump from the outer chamber while the hydrocarbons remain within the outer chamber.

Abstract: A fluid having magnetorheological (MR) properties and including a finely-divided abrasive material is directed through a non-ferromagnetic nozzle disposed axially of the helical windings of an electric solenoid. The MR fluid may contain magnetosoft or magnetosolid particles or mixtures thereof. A magnetic field created by the solenoid orients and aligns the magnetic moments of the particles to form fibrils thereby stiffening the flowing MR fluid which, when ejected from the nozzle, defines a highly-collimated jet. Collimation of the MR material persists for a significant time outside the magnetic field, permitting use of the abrasive jet to shape and/or polish the surface of a workpiece at some distance from the nozzle. The jet is directed into a shroud against a workpiece mounted for multiple-axis rotation and displacement to meet predetermined material removal needs for shaping. The solenoid may be similarly mounted to also move the jet over the surface of the workpiece.

Abstract: An improved system for increasing the effectiveness of magnetorheological finishing of a substrate. An inline flowmeter is close-loop linked to the rotational speed of a pressurizing pump to assure that the flow of magnetorheological fluid (MRF) to the work zone is constant. A simplified capillary viscometer is disposed in the fluid delivery system at the exit thereof onto the wheel surface. Output signals from the flowmeter and the viscometer pressure sensor are sent to a computer which calculates the viscosity of MRF being delivered to the work zone and causes replenishment of carrier fluid to the work-concentrated MRF to return the viscosity to aim to assure that a constant concentration of magnetic solids is being provided to the work zone.