Abstract: A base slat pry stopper, such as a base slat locking bracket, for locking a rolling shutter curtain covering an opening of a structure is disclosed. The base slat pry stopper may include a bracket base plate mounted to an opening bottom wall on an interior side of the shutter curtain, and a base slat engagement portion extending upward from the bracket base plate and above a top surface of the opening bottom wall. When the shutter curtain is unrolled to cover the opening, the base slat engagement portion engages the base slat to prevent the base slat from deflecting upward away from the opening bottom wall when a force applied from an exterior side of the shutter curtain causes the base slat to deflect toward the interior side of the structure and the shutter curtain. The base slat pry stopper may be permanently or removably installed.

Abstract: A base slat pry stopper, such as a base slat locking bracket, for locking a rolling shutter curtain covering an opening of a structure is disclosed. The base slat pry stopper may include a bracket base plate mounted to an opening bottom wall on an interior side of the shutter curtain, and a base slat engagement portion extending upward from the bracket base plate and above a top surface of the opening bottom wall. When the shutter curtain is unrolled to cover the opening, the base slat engagement portion engages the base slat to prevent the base slat from deflecting upward away from the opening bottom wall when a force applied from an exterior side of the shutter curtain causes the base slat to deflect toward the interior side of the structure and the shutter curtain. The base slat pry stopper may be permanently or removably installed.

Abstract: An improvement in a rolling shutter assembly for covering an opening of a structure defined by a top wall, a bottom wall and oppositely disposed side walls. The rolling shutter assembly includes a shutter housing, a shutter support member rotatably disposed within the shutter housing, a shutter coupled to the shutter support member, the shutter comprising a plurality of individual slats and a plurality of hinges interconnecting the slats, and a pair of side tracks. The shutter rolls between a rolled position wherein the shutter is rolled onto the shutter support member and an unrolled position wherein the shutter covers the opening and the ends of the slats are disposed within the channels of the corresponding side tracks. The improvement comprises a support frame having top, bottom and side rails mounted to the walls defining the opening with the side tracks each mounted to a corresponding one of the side rails of the support frame.

Abstract: A hinge assembly connecting adjacent panels of an accordion shutter includes a hinge member having a pair of curved arms and a pair of panel connection members each having a pivot shaft. The pivot shafts are received within the corresponding curved arms and retained for rotation therein with the tips of the curved arms received in arm receiving channels of the panel connection members. The adjacent panels may be oriented at an angle of less than 180° with respect to each other when both panel connection members are rotated to positions wherein the tips of curved arms are engaged by the closed ends of the arm receiving channels. The base of the hinge member also has a pair of shoulders, and the adjacent panels are oriented approximately parallel when the panel connection members are rotated to positions wherein the panel connection members are engaged by the shoulders.

Abstract: An improvement in a rolling shutter assembly for covering an opening of a structure defined by a top wall, a bottom wall and oppositely disposed side walls. The rolling shutter assembly includes a shutter housing, a shutter support member rotatably disposed within the shutter housing, a shutter coupled to the shutter support member, the shutter comprising a plurality of individual slats and a plurality of hinges interconnecting the slats, and a pair of side tracks. The shutter rolls between a rolled position wherein the shutter is rolled onto the shutter support member and an unrolled position wherein the shutter covers the opening and the ends of the slats are disposed within the channels of the corresponding side tracks. The improvement comprises a support frame having top, bottom and side rails mounted to the walls defining the opening with the side tracks each mounted to a corresponding one of the side rails of the support frame.

Abstract: The present invention is directed to a rolling protective shutter having an improved stopping mechanism that prevents the shutter from completely rolling up onto the shutter support member, and that is hidden within the shutter housing or the side tracks. The stopping mechanism may include a limit switch operatively connected to a drive motor to detect a disposition of the base slat of the shutter curtain proximate the shutter housing. The limit switch may actuate to turn off the drive motor at an appropriate position to retain the base slat within the side tracks and to prevent damage to the shutter housing due to engagement by the base slat.

Abstract: An end retention system for a rolling shutter system is provided. The end retention system comprises a fastener that has a head and a shaft, and a washer that has an outer diameter and an aperture having an inner diameter. The inner diameter of the aperture of the washer is at least twice the diameter of the shaft of the fastener. The shaft is configured for insertion into a screw boss receptacle of a shutter slat. The end retention system may also comprise a guide track that has retention fins spaced apart a distance that is less than the outer diameter of the washer. The guide may include a channel that partially bounded by the retention fins. The channel may have a width that is greater than the outer diameter of the washer. The washer is located in the channel, and is retained near the slat by the head of the fastener.

Abstract: An improvement in a rolling shutter assembly for covering an opening of a structure having an external protective surface, an underlying support structure and a subsurface disposed therebetween. The rolling shutter assembly includes a shutter housing, a shutter support member rotatably disposed within the shutter housing, a shutter coupled to the shutter support member, and a pair of side tracks. The improvement includes a plurality of dowels and corresponding openings through the external protective surface configured to receive the dowels. The dowels are disposed between the subsurface of the wall and the side tracks when the rolling shutter assembly is installed to minimize the portion of the external protective surface that is removed to accommodate the installation of the shutter assembly.

Abstract: The present invention is directed to a rolling protective shutter having an improved stopping mechanism that prevents the shutter from completely rolling up onto the shutter support member, and that is hidden within the shutter housing or the side tracks. The stopping mechanism may include a limit switch operatively connected to a drive motor to detect a disposition of the base slat of the shutter curtain proximate the shutter housing. The limit switch may actuate to turn off the drive motor at an appropriate position to retain the base slat within the side tracks and to prevent damage to the shutter housing due to engagement by the base slat.

Abstract: The present invention is directed to a rolling protective shutter having an improved manual drive mechanism. The improved manual drive mechanism may include a hand crank pole having a female connector that demountably attaches to a male connector of the rolling protective shutter to rotate a drive shaft. The female connector may be attached to the hand crank pole by a universal joint so that the female connector may pivot relative to the hand crank pole. A resilient alignment mechanism, such as an elastomeric sleeve or coil spring, may be disposed on and engage the universal joint to axially align the female connector with the hand crank pole while allowing the female connector to pivot relative to the elongated pole section when a force is applied.

Abstract: The present invention is directed to a rolling protective shutter having an improved manual drive mechanism. The improved manual drive mechanism may include a hand crank pole having a female connector that demountably attaches to a male connector of the rolling protective shutter to rotate a drive shaft. The female connector may be attached to the hand crank pole by a universal joint so that the female connector may pivot relative to the hand crank pole. A resilient alignment mechanism, such as an elastomeric sleeve or coil spring, may be disposed on and engage the universal joint to axially align the female connector with the hand crank pole while allowing the female connector to pivot relative to the elongated pole section when a force is applied.

Abstract: A removable power supply is provided for use with a motor of a shutter assembly. The removable power supply may include a base housing a battery, a shaft, and a flexible conductor coupled between the base and the shaft. The end of the shaft opposite of the flexible conductor has an electrical interface that is configured to supply power to the motor. The electrical interface is configured for removable coupling to the motor. The shaft may comprise a plurality of telescoping sections, or may be a unitary member. The telescoping sections may be a series of interlocking hallow tubes. The removable power supply may supply power to the motor, thereby allowing a shutter curtain of the assembly to be raised or lowered. Once the shutter curtain is at the desired position, the removable power supply may be removed from the shutter assembly.

Abstract: An improvement in a rolling shutter assembly for covering an opening of a structure having an external protective surface, an underlying support structure and a subsurface disposed therebetween. The rolling shutter assembly includes a shutter housing, a shutter support member rotatably disposed within the shutter housing, a shutter coupled to the shutter support member, and a pair of side tracks. The improvement includes a plurality of dowels and corresponding openings through the external protective surface configured to receive the dowels. The dowels are disposed between the subsurface of the wall and the side tracks when the rolling shutter assembly is installed to minimize the portion of the external protective surface that is removed to accommodate the installation of the shutter assembly.

Abstract: An end retention system for a rolling shutter system is provided. The end retention system comprises a fastener that has a head and a shaft, a washer and a spacer. The aperture of the washer is greater than that of the shaft. The shaft is configured for insertion into a shutter slat. A guide track is provided with retention fins spaced apart a distance that is less than the outer diameter of the washer. The guide may include a channel partially bounded by the retention fins and having a width that is greater than the outer diameter of the washer. The washer is located in the channel, and is retained near the slat by the head of and the fastener. An end retention system may have a rigid spacer, or a compressible spacer that is a resilient member located between the head of the fastener and the washer.

Abstract: An improvement in a rolling shutter assembly for covering an opening of a structure defined by a top wall, a bottom wall and oppositely disposed side walls. The rolling shutter assembly includes a shutter housing, a shutter support member rotatably disposed within the shutter housing, a shutter coupled to the shutter support member, the shutter comprising a plurality of individual slats and a plurality of hinges interconnecting the slats, and a pair of side tracks. The shutter rolls between a rolled position wherein the shutter is rolled onto the shutter support member and an unrolled position wherein the shutter covers the opening and the ends of the slats are disposed within the channels of the corresponding side tracks. The improvement comprises a support frame having top, bottom and side rails mounted to the walls defining the opening with the side tracks each mounted to a corresponding one of the side rails of the support frame.

Abstract: An improvement in a rolling shutter assembly for covering an opening of a structure defined by a top wall, a bottom wall and oppositely disposed side walls. The rolling shutter assembly includes a shutter housing, a shutter support member rotatably disposed within the shutter housing, a shutter coupled to the shutter support member, the shutter comprising a plurality of individual slats and a plurality of hinges interconnecting the slats, and a pair of side tracks. The shutter rolls between a rolled position wherein the shutter is rolled onto the shutter support member and an unrolled position wherein the shutter covers the opening and the ends of the slats are disposed within the channels of the corresponding side tracks. The improvement comprises a support frame having top, bottom and side rails mounted to the walls defining the opening with the side tracks each mounted to a corresponding one of the side rails of the support frame.

Abstract: An end retention system for a rolling shutter system is provided. The end retention system comprises a fastener that has a head and a shaft, and a washer that has an outer diameter and an aperture having an inner diameter. The inner diameter of the aperture of the washer is at least twice the diameter of the shaft of the fastener. The shaft is configured for insertion into a screw boss receptacle of a shutter slat. The end retention system may also comprise a guide track that has retention fins spaced apart a distance that is less than the outer diameter of the washer. The guide may include a channel that partially bounded by the retention fins. The channel may have a width that is greater than the outer diameter of the washer. The washer is located in the channel, and is retained near the slat by the head of the fastener.

Abstract: The present invention is directed to a roll-up partition comprising a rolling shutter, a shutter assembly, a flexible strap and a tensioner. The tensioner includes a locking mechanism that is configured to lock and unlock the flexible strap and a quick release mechanism configured to release the locking mechansim, thus allowing the rolling shutter to change positions. The invention also includes a strap recoiler with a locking mechanism and a quick release mechanism, wherein activation of the quick release mechanism causes the release of the locking mechanism, thus allowing the roll-up partition to change positions. The invention also includes a method of exiting an enclosed space partially bounded by a portal protected by a roller shutter. The method includes operating the quick release mechanism, waiting for the shutter to retract and exiting the space through the portal.