Patents Assigned to Quality Mat Company
  • Patent number: 11066788
    Abstract: An inventory of industrial mats having different core or internal constructions that are not visible because of the inclusion of side, end, upper and lower components which hide the core or internal construction from view, wherein each mat has an electronic device that indicates what is present in the hidden core or internal construction of the mat, with the electronic device including a processor, storage, and wireless communications circuitry that is configured to transmit identification, location, usage or physical property information of the mats over a wireless telecommunications network. Also, a method for providing an identification of mat properties or usage for an inventory of mats by viewing the information stored on the electronic device or by retrieving over a wireless telecommunications network identification, location, usage or physical property information of the mats from the storage of the electronic device.
    Type: Grant
    Filed: July 28, 2020
    Date of Patent: July 20, 2021
    Assignee: QUALITY MAT COMPANY
    Inventor: Joe Penland, Jr.
  • Patent number: 10895044
    Abstract: A lightweight universal panel mat (100, 400, 500, 600, 700, 800, 1100, 1500, 1800, 2005, 2010, 2015, 2020) made of plastic or elastomeric material and having a first section that provides a relatively flat, textured or structured top surface to facilitate movement over the mat and a second section having geometry that includes a plurality of cells having top surfaces that support the first section. The panel mats have first, second, third and fourth sides (110,120,135,145) that are configured to matingly engage or connect to the second, third, fourth and first sides, respectively. The connection can be by insertion or snap-locking of one side to another, or by the use of fastening elements that more securely holds the sides together. Thus, similarly configured panel mats can be connected by interlocking to form a temporary support surface, deck, walkway or roadway.
    Type: Grant
    Filed: July 27, 2017
    Date of Patent: January 19, 2021
    Assignee: QUALITY MAT COMPANY
    Inventors: Joe Penland, Jr., Scott Calvert, Don Couvillon
  • Patent number: 10753050
    Abstract: An inventory of industrial mats having different core or internal constructions that are not visible because of the inclusion of side, end, upper and lower components which hide the core or internal construction from view, wherein each mat has an electronic device that indicates what is present in the hidden core or internal construction of the mat, with the electronic device including a processor, storage, and wireless communications circuitry that is configured to transmit identification, location, usage or physical property information of the mats over a wireless telecommunications network. Also, a method for providing an identification of mat properties or usage for an inventory of mats by viewing the information stored on the electronic device or by retrieving over a wireless telecommunications network identification, location, usage or physical property information of the mats from the storage of the electronic device.
    Type: Grant
    Filed: July 9, 2018
    Date of Patent: August 25, 2020
    Assignee: QUALITY MAT COMPANY
    Inventor: Joe Penland, Jr.
  • Patent number: 10273638
    Abstract: A laminated mat for use as the temporary surface at a construction site or roadway leading thereto. This mat includes at least three layers of boards in a top layer, at least one core layer and a base layer. Preferably, each layer is rectangular. The top and base layers each include a plurality of parallel boards of substantially equal length that are made of oak or other hardwoods, or of plastic or elastomeric materials. The core layer includes a plurality of parallel boards of substantially equal length that are made of chemically treated softwood, encapsulated softwood, or of plastic or elastomeric materials, with the boards arranged to be perpendicular to the boards of the top layer, and configured so that adjacent boards in the core layer engage, contact and abut each other to minimize or eliminate space between adjacent boards to improve the strength of the core layer.
    Type: Grant
    Filed: March 26, 2018
    Date of Patent: April 30, 2019
    Assignee: Quality Mat Company
    Inventor: Joe Penland, Jr.
  • Patent number: 10273639
    Abstract: A hybrid crane/rig mat that has outer side members of first and second side beams or boards of engineered lumber, oak or other hardwoods, or bumper members of solid or filled or unfilled hollow plastic members; a core structure of a metal or thermosetting plastic frame that includes side and end members and that contains therein a plurality of longitudinal members made of wood, engineered lumber, or of plastic or elastomeric materials; and a plurality of joining rods that pass through the outer side members, the core structure and longitudinal members to attach the outer side members to the core structure. The first end of the mat includes a male member and the second end of the mat includes a female member so that a first end of one mat can be releasably interlocked with a second end of a similarly configured and adjacently positioned additional mat.
    Type: Grant
    Filed: June 8, 2018
    Date of Patent: April 30, 2019
    Assignee: Quality Mat Company
    Inventors: Joe Penland, Jr., Scott Calvert
  • Publication number: 20190119863
    Abstract: A lightweight universal panel mat (100, 400, 500, 600, 700, 800, 1100, 1500, 1800, 2005, 2010, 2015, 2020) made of plastic or elastomeric material and having a first section that provides a relatively flat, textured or structured top surface to facilitate movement over the mat and a second section having geometry that includes a plurality of cells having top surfaces that support the first section. The panel mats have first, second, third and fourth sides (110,120,135,145) that are configured to matingly engage or connect to the second, third, fourth and first sides, respectively. The connection can be by insertion or snap-locking of one side to another, or by the use of fastening elements that more securely holds the sides together. Thus, similarly configured panel mats can be connected by interlocking to form a temporary support surface, deck, walkway or roadway.
    Type: Application
    Filed: July 27, 2017
    Publication date: April 25, 2019
    Applicant: QUALITY MAT COMPANY
    Inventors: Joe PENLAND, JR., Scott CALVERT, Don COUVILLON
  • Patent number: 10156045
    Abstract: A lightweight universal panel mat made of plastic or elastomeric material and having a first section that provides a relatively flat, textured or structured top surface to facilitate movement over the upper surface and a second section having geometry that includes a plurality of cells having top surfaces that support the first section. The mats also include first, second, third and fourth sides forming a perimeter of the mat, wherein the first and second sides include upper structures having a sloped lower surface and the third and fourth sides include lower structures having sloped upper surfaces. The sloped surfaces are configured to allow for overlapping with sloped surfaces other like mats for interlocking therewith while forming a generally flat continuous top and bottom surface of the overlapped mats. The mats may be interlocked by a fastening member which fits in aligned openings of the adjacent mats for connection therewith.
    Type: Grant
    Filed: July 27, 2017
    Date of Patent: December 18, 2018
    Assignee: Quality Mat Company
    Inventors: Joe Penland, Scott Calvert, Don Couvillon
  • Patent number: 10017903
    Abstract: An industrial mat that has a support core configured and arranged to support other components of the mat; and upper and lower layers that provide upper and lower surfaces of the mat and that protect the support core. The support core includes a frame of longitudinal side members, end members and cross members each of which is made of steel or a thermosetting plastic material. The frame can include wood, plastic or elastomeric internal members or materials to fill internal open areas of the frame, with the upper and lower layers and the sides and ends of the frame retaining the internal members or materials therein. The mat preferably includes lifting elements of D-shaped rings, O-shaped rings, chains, or cables attached to the upper or lower layer or the support core to provide certified overhead lifting of the mat for installation and reclamation thereof.
    Type: Grant
    Filed: October 20, 2017
    Date of Patent: July 10, 2018
    Assignee: Quality Mat Company
    Inventors: Joe Penland, Jr., Rustin Penland, Scott Calvert, Thomas O'Brien
  • Patent number: 9915036
    Abstract: A stackable mat includes a first industrial mat, a second industrial mat and an internal support structure. The mats each have a plurality of layers or plies of construction materials for forming the upper and lower portions, respectively, of the stacker mat, and have a thickness that provide support for vehicle movement thereover. The internal support structure includes a truss or elongated members for retaining the first and second mats in parallel spaced relation at a distance that is greater than the thickness of the first industrial mat. Preferably, the internal support structure and the second industrial mat or both the first and second industrial mats are configured with sufficient openings to allow water to flow therethrough so that the stacker mat may be placed in wet areas to form a temporary roadway or platform.
    Type: Grant
    Filed: May 16, 2016
    Date of Patent: March 13, 2018
    Assignee: Quality Mat Company
    Inventor: Joe Penland, Jr.
  • Patent number: 9909708
    Abstract: A protective mat for covering buried conduit in the form of a rectangular structure comprising upper and lower sections wherein the upper section includes elongated members, a sheet structure that includes a plurality of downward facing open cells, or an open grid or grating and wherein the lower section includes elongated members, a sheet structure that includes a plurality of upward facing cells, or an open grid or grating; a forward end that includes one or more protruding elements; and a rearward end that includes one or more recesses that are configured and dimension for receiving the protruding element(s) of a similarly configured adjacent mat. Thus, the protruding element(s) and recess(es) are associated with and located on the lower section of the mat such that the protruding element(s) of one mat can be inserted in the recess(es) of and adjacent mat to interlock the mats together.
    Type: Grant
    Filed: November 30, 2016
    Date of Patent: March 6, 2018
    Assignee: Quality Mat Company
    Inventors: Joe Penland, Jr., Scott Calvert, Thomas O'Brien
  • Patent number: 9863098
    Abstract: An industrial mat having a supporting structure; an upper layer provided above the supporting structure for forming an upper surface of the mat, a lower layer provided below the supporting structure for providing a lower surface of the mat; and lifting elements attached to the upper layer, the lower layer or the supporting structure. The lifting elements include D-shaped members, O-shaped members, U-shaped members, eyelets, hooks, circular or polygonal rings, chains, or cables that are configured and dimensioned for attachment to attached to the supporting structure or the upper or lower layer with sufficient strength to provide certified overhead lifting of the mat for installation and reclamation thereof.
    Type: Grant
    Filed: January 6, 2017
    Date of Patent: January 9, 2018
    Assignee: Quality Mat Company
    Inventors: Joe Penland, Jr., Scott Calvert, Chris L. Richardson, Mike Carbaugh
  • Patent number: 9845576
    Abstract: A crane mat having first and second side beams or boards; a core structure made of pine or other softwoods, eucalyptus, solid plastic or elastomeric members, or hollow thermoplastic, thermosetting plastic or elastomeric members that optionally include a filler or internal reinforcing structure; external components including an upper and/or lower layers of one or more elongated members to protect the core structure, and a plurality of joining members that attach the outer side members to the core structure. Another crane mat can be made of just the solid plastic or elastomeric members, or hollow thermoplastic, thermosetting plastic or elastomeric members that each include a plurality of spaced lateral apertures passing therethrough; and joining members that include a rod that passes through the aligned lateral apertures to hold the members together in the mat. These crane mats may also include lifting elements of the types described herein.
    Type: Grant
    Filed: June 13, 2017
    Date of Patent: December 19, 2017
    Assignee: Quality Mat Company
    Inventors: Joe Penland, Jr., Scott Calvert, Chris L. Richardson, Mike Carbaugh
  • Patent number: 9822493
    Abstract: An industrial mat that has a support core configured and arranged to support other components of the mat; and upper and lower layers that provide upper and lower surfaces of the mat and that protect the support core. The support core includes a frame of longitudinal side members, end members and cross members each of which is made of steel or a thermosetting plastic material. The frame can include wood, plastic or elastomeric internal members or materials to fill internal open areas of the frame, with the upper and lower layers and the sides and ends of the frame retaining the internal members or materials therein. The mat preferably includes lifting elements of D-shaped rings, O-shaped rings, chains, or cables attached to the upper or lower layer or the support core to provide certified overhead lifting of the mat for installation and reclamation thereof.
    Type: Grant
    Filed: August 23, 2016
    Date of Patent: November 21, 2017
    Assignee: Quality Mat Company
    Inventors: Joe Penland, Jr., Rustin Penland, Scott Calvert, Thomas O'Brien
  • Patent number: 9714487
    Abstract: An industrial mat having a supporting structure; an upper layer provided above the supporting structure for forming an upper surface of the mat, a lower layer provided below the supporting structure for providing a lower surface of the mat; and lifting elements attached to the upper layer, the lower layer or the supporting structure. The lifting elements include D-shaped members, O-shaped members, U-shaped members, eyelets, hooks, circular or polygonal rings, chains, or cables that are configured and dimensioned for attachment to attached to the supporting structure or the upper or lower layer with sufficient strength to provide certified overhead lifting of the mat for installation and reclamation thereof.
    Type: Grant
    Filed: August 23, 2016
    Date of Patent: July 25, 2017
    Assignee: Quality Mat Company
    Inventors: Joe Penland, Jr., Scott Calvert
  • Patent number: 9663903
    Abstract: A mat that includes first and second side beams, a core structure located between and connected to the side beams, with the support structure including longitudinal members and having a height that is less than that of the side beams, a plurality of joining rods that attach the side beams to the support structure, with the joining rods passing through the sides of the side beams and the sides of the longitudinal members of the support structure; one or more elongated members attached to the upper portion of the support structure to form with the beams the top surface of the mat, and one or more elongated members attached to the lower portion of the support structure to form with the beams the bottom surface of the mat. If desired, steel plates can be provided between the beams and longitudinal members to increase the strength and ruggedness of the mat.
    Type: Grant
    Filed: June 21, 2016
    Date of Patent: May 30, 2017
    Assignee: Quality Mat Company
    Inventor: Joe Penland, Jr.
  • Patent number: 9663902
    Abstract: An industrial mat that includes a core construction that provides strength and rigidity to the mat, with the core construction including various layers or plies of components at least some of which are typically made of wood or engineered wood; and a durable skin that surrounds and encapsulates at least the wood components of the mat or the entire core construction. The skin has a thickness sufficient to provide environmental resistance to the wood components or to the core construction to which it is applied. The skin also provides abrasion resistance to the boards and mat.
    Type: Grant
    Filed: February 29, 2016
    Date of Patent: May 30, 2017
    Assignee: Quality Mat Company
    Inventors: Joe Penland, Jr., Rustin Penland, Scott Calvert, Thomas O'Brien
  • Patent number: 9617693
    Abstract: An industrial mat having a supporting structure; an upper layer provided above the supporting structure for forming an upper surface of the mat, a lower layer provided below the supporting structure for providing a lower surface of the mat; and lifting elements attached to the upper layer, the lower layer or the supporting structure. The lifting elements include D-shaped members, O-shaped members, U-shaped members, eyelets, hooks, circular or polygonal rings, chains, or cables that are configured and dimensioned for attachment to attached to the supporting structure or the upper or lower layer with sufficient strength to provide certified overhead lifting of the mat for installation and reclamation thereof.
    Type: Grant
    Filed: December 13, 2016
    Date of Patent: April 11, 2017
    Assignee: Quality Mat Company
    Inventor: Joe Penland, Jr.
  • Patent number: 9605390
    Abstract: A mat that includes first and second side beams, a core support structure located between and connected to the side beams, with the core support structure including longitudinal members and having a height that is less than that of the side beams; one or more elongated members attached to the upper portion of the core support structure to form with the beams the top surface of the mat, and one or more elongated members attached to the lower portion of the support structure to form with the beams the bottom surface of the mat. Preferably, a plurality of joining rods attach the side beams to the support structure, with the joining rods passing through the sides of the side beams and the sides of the longitudinal members. Also, steel plates can be provided between the beams and longitudinal members to increase the strength and ruggedness of the mat.
    Type: Grant
    Filed: October 21, 2016
    Date of Patent: March 28, 2017
    Assignee: Quality Mat Company
    Inventor: Joe Penland, Jr.
  • Patent number: 9486976
    Abstract: An industrial mat that has a core construction that provides strength and rigidity to the mat, with the core construction being formed of a support structure that includes one or more elongated components or a plurality of elongated members of wood, engineered wood, a thermosetting plastic material or a metal. The mat includes an encapsulation of a durable skin that includes crumb rubber particles embedded in a polyurethane matrix that surrounds and encapsulates the entire core construction. The skin has a thickness sufficient to provide environmental resistance to the core construction to which it is applied while also providing abrasion resistance to the mat.
    Type: Grant
    Filed: September 15, 2015
    Date of Patent: November 8, 2016
    Assignee: Quality Mat Company
    Inventors: Joe Penland, Jr., Rustin Penland, Scott Calvert, Thomas O'Brien
  • Patent number: 9476164
    Abstract: An industrial mat that has a support core configured and arranged to support other components of the mat; and upper and lower layers that provide upper and lower surfaces of the mat, with the layers protecting the support core. Bumpers are provided upon the longitudinal sides of the core, the front and rear end sides of the core, or upon all sides to protect the core from damage due to transport or installation of the mat. The bumpers are typically made of wood, or of a plastic or elastomeric material and have a shape that absorbs impact and shock forces. The mat also includes lifting elements of D-shaped rings, O-shaped rings, chains, or cables attached to the upper or lower layer or the support core, with the lifting elements configured and dimensioned to provide certified overhead lifting of the mat for installation and reclamation thereof.
    Type: Grant
    Filed: March 25, 2016
    Date of Patent: October 25, 2016
    Assignee: Quality Mat Company
    Inventors: Joe Penland, Jr., Rustin Penland, Scott Calvert, Thomas O'Brien