Abstract: A mandrel for downhole isolation tools includes multiple composite pieces assembled about a common longitudinal axis at one or more common joint surfaces to form said mandrel, wherein each of said composite pieces is configured having a cross-sectional area less than the cross-sectional area of said mandrel, and an attachment mechanism configured to secure together said common joint surfaces.

Abstract: A mandrel for downhole isolation tools includes multiple composite pieces assembled about a common longitudinal axis at one or more common joint surfaces to font? said mandrel, wherein each of said composite pieces is configured having a cross-sectional area less than the cross-sectional area of said mandrel, and an attachment mechanism configured to secure together said common joint surfaces.

Abstract: An orientable frac ball for substantially sealing a subterranean formation. Desired orientation can be accomplished by altering the geometry of the ball with one or more features that can be molded with or added to the ball. A projection of any shape on a ball with a length plus ball diameter that is greater than the inner diameter of the well bore will prevent the ball from orienting in an undesired position on the seat. This projection can be made of various materials that break or disintegrate when desired to remove the ball from the well bore. During the pump back process in which the balls will need to move through the progressively larger sealing seats, the projection should not hinder the removal process. It will break away or off the ball during this process. Break up features can easily be added to these tail sections. These balls can be dropped with the tail down or tail up. Alternatively, a magnet placed in the frac ball can orient the ball on a metal seat by magnetic attraction.

Abstract: The invention provides a resin matrix with high loadings of a conductive filler; various additional additives, such as initiators, mold-release agents, shrink control additives, and carbon black; and optionally one or more rheological agents selected from the group comprising group II oxides, alkaline earth oxides, carbodiamides, polyisocynates, polyethylene and polytetraethylene fluoroethylene. The conductive filler is an inorganic filler which is desirably particulate graphite having a significant distribution of large particles such as for example, 95% in the range of about 150 to about 1000 microns with over about 40%, and more particularly about 50% or even 60% over 200 microns, or over 300 microns, or even over 600 microns. Conductive polymers may be used as a conductivity enhancer with the graphite. In addition, silver coated ceramic fibers can be added to improve the overall electrical properties. Fuel cell plates can be made from these compositions.

Abstract: A conductive polymer is disclosed which is suitable for use in applications which require corrosion resistance including resistance to corrosion when subjected to acidic flow at temperature ranging from −40 to 140 degrees Fahrenheit and which can be molded such as by compression and/or injection molding techniques, into highly intricate and thin specimens without significant post machining. and which exhibit consistent conductivity, sufficient strength and flexibility, and appropriate surface characteristics. In particular the invention involves molding resin composition, which have high loadings of conductive fillers. Further the compositions may include rheological modifiers such as Group II oxides and hydroxides; carbodiamides; aziridines; polyisocyanates; polytetrafluorethylene (PTFE); perfluoropolyether (PFPE), and polyethylene. In an additional embodiment of the invention, an anti-shrink additive is added to improve the characteristics of the molded fuel cell plate.

Abstract: A conductive polymer is disclosed which is suitable for use in applications which require corrosion resistance including resistance to corrosion when subjected to acidic flow at temperature ranging from −40 to 140 degrees Fahrenheit and which can be molded such as by compression and/or injection molding techniques, into highly intricate and thin specimens without significant post machining. and which exhibit consistent conductivity, sufficient strength and flexibility, and appropriate surface characteristics. In particular the invention involves molding resin composition, which have high loadings of conductive fillers. Further the compositions may include rheological modifiers such as Group II oxides and hydroxides; carbodiamides; aziridines; polyisocyanates; polytetrafluorethylene (PTFE); perfluoropolyether (PFPE), and polyethylene. In an additional embodiment of the invention, an anti-shrink additive is added to improve the characteristics of the molded fuel cell plate.

Abstract: A technique and apparatus are disclosed for injection molding highly filled conductive resin compositions. These compositions include one or more of unsaturated polyester and vinyl ester resin; a copolymer having a terminal ethylene group; and at least about 50 weight percent of an inorganic particulate conductive filler, an initiator, and a rheological modifier to prevent phase separation between said resin and said conductive filler during molding. The method of the present invention allows these compositions to be molded into highly intricate and thin electrically and thermally conductive specimens without significant post process machining. The method involves the use of an injection molding apparatus that has a hopper with an auger having a vertical component in its positioning to feed into the feed throat of an injection molding machine which has a phenolic screw that has been modified to have a constant inner diameter and a constant flight depth.

Abstract: A method of molding fiber-reinforced bolts including wrapping a bundle of unidirectional fibers axially around a core, placing the core in a molding cavity, supplying fiber-reinforced resin to the mold cavity, and curing the resin encapsulated core. The core of the bolt product can also be made of a fiber-reinforced composite resin material.