Abstract: A case packing machine is described for bottles having enlarged neck flanges. The machine first arranges bottles received from a conveyor into a group on an escapement mechanism. The grouped bottles are suspended from their enlarged neck flanges by an escapement mechanism at a first station. The group is released as a ram engages the bottle finishes and shifts them downwardly to a second station. An actuator on the ram functions to operate the escapement mechanism and a bottle stop mechanism is also operated directly from the ram to halt further progress of bottles toward the escapement mechanism during release and movement of the previous group of bottles to the second station. Bottles may be received by an invertible holder at the second station. The holder forms the bottles into a prescribed rectangular array and supports the bottles until a subsequent group is received. The subsequent received group engages and moves the first group downwardly into a case waiting at a packing station below.

Abstract: A tray for receiving and supporting a group of bottles, particularly plastic bottles of a lightweight nature. The tray, made from precut paperboard or corrugated paperboard or other relatively stiff sheet material, has parallel top and bottom surfaces spaced vertically. The top surface has an opening complementary to the border configuration about the cylindrical sides of bottles within a rectangular group. This is presented in the form of scallops, each scallop being semi-circular to frictionally engage the barrel of a bottle about the border of the group. The heels of the bottles rest upon the bottom surface of the tray for vertical support. The bottles are frictionally engaged about their barrels to maintain the group of bottles within the tray by slight compressive tangential engagement of the bottles with one another.

Abstract: A case packer for placement of loads through the bottom of a carton so as to accommodate loads of a type which cannot be dropped or placed into a carton from above or from the side. The apparatus includes a support plate mechanism mounted for elevational movement and supplied with individual case loads by a case conveyor. The cases themselves are delivered sequentially to a case packing station by a case conveyor. The plate mechanism is movable upwardly to locate the load within the downwardly open case. Flap engaging elements then fold opposed flaps beneath the plate mechanism and provide elevational support to the case and load within it. Plate shift means spreads the plate mechanism laterally from a position located between the load and the folded flaps to a position clear of the flaps. The plate mechanism can then be sequentially moved downward to clear the case before it moves outward from the case packing station.

Abstract: An improvement in a carton forming mechanism of the type wherein a mandrel is reciprocated through a die assembly to fold the side walls and tabs of an upwardly open carton assembly having perpendicular pairs of side walls. It is designed specifically for carton blanks having protruding tabs at the ends of both pairs of side walls, so that each side wall is overlapped by a bent tab when the carton is completed. The folding mechanism includes two opposed pairs of folding irons mounted about parallel spaced pivot axes. Each folding iron has an arcuate surface to fold a first carton wall relative to the bottom carton wall. It also includes a radial extension at the outermost edge of the arcuate surface for folding a first tab relative to the first wall. Radial spacing is provided on each folding iron between the arcuate surface and the shaft mounting it.

Abstract: A mechanism for folding end tabs over and against the end walls of a partially completed carton. The mechanism is designed to handle cartons of two different lengths fed at random through the machine. It includes kicker elements to inwardly compress the carton and its contents so as to assure proper final carton formation when the end tabs are sealed. The end tabs are folded and sealed while the carton moves continuously along a longitudinal path. They are folded by transverse folding elements mounted across the working flight of an upper conveyor assembly along the carton path. Each tab is folded and sealed against the respective carton end walls as the carton progresses between the infeed and discharge ends of the conveyor assembly. Selected folding elements are activated dependent upon the length of a particular carton being handled.

Abstract: An apparatus for inserting a plug pad into a recess formed between opposed bottom flaps of a semirigid folded carton. The pad inserting apparatus is designed to be utilized in conjunction with a carton forming machine. It can be integral with the forming machine or separate from it. It includes a magazine for receiving and supporting a horizontal stack of plug pads. A biasing assembly is utilized to force the stack toward a magazine discharge end. Adjacent the discharge end is a pad stripping mechanism. It operates to take pads one at a time from the magazine and move them to a remote mandrel loading station to be received by a movable mandrel. The pads toward the inside end of the stack are elevationally offset by an inclined surface as they are indexed toward the pad stripping mechanism. The stripping mechanism further includes a positioning feature whereby the end pad is first moved laterally of the remainder of the stack to a preselected position before being shifted to the loading station.

Abstract: An escapement mechanism for successively releasing rectangular groups of articles from an upright stack. The articles are of the type having reduced top ends and enlarged bottom ends. The articles are held within an upright hopper that guides the stack gravitationally toward the escapement mechanism. Successive groups of articles are engaged by a first stop mechanism at a first elevation and are lowered thereby to a second elevation. A retractable support is located at the second elevation to receive and support the successive groups of articles. While articles are resting upon the retractable support, the stop means is moved upwardly again to engage the bottom sides of the next successive group of articles and lift them upwardly from engagement with the top ends of the article group presently supported on the retractable support. Once to successive groups become disengaged from one another, the support is retracted to allow one group to fall gravitationally to a transfer mechanism.