Abstract: A shuttle blow molding machine having two groups of mold units located on opposite sides of a series of workstations spaced along a horizontal workstation path. Each mold unit includes a mold that reciprocates in a direction transverse to the workstation path between a retracted position that is spaced from the workstation path and an extended position aligned with the workstation path. The mold units within each group are located in side-by-side relation adjacent each other and each group is indexed as a single unit along a path parallel to the workstation path. The transverse motion of the molds between their retracted and extended positions allows one group to be retracted out of the way while the other group advances through the workstations.

Abstract: A blow molding apparatus (10) including four molds (21, 22, 23, 24) that move into a common parison receiving position (26) from directions different from the directions that the molds move out of the parison receiving position (26). When in the parison receiving position (26), each mold receives, encloses and severs a length of parison then shapes the parison during blow molding. Two molds (21, 22) alternately move in respective first and second radial directions (36, 40) from the parison receiving position (26) to respective first and second outer positions (38, 39), to a common article take-out position (45) and then back to the parison receiving position (26) from a third radial direction (96). The third radial direction is angularly spaced between the first and second radial directions.

Abstract: A shuttle blow molding machine having two groups of mold units located on opposite sides of a series of workstations spaced along a horizontal workstation path. Each mold unit includes a mold that reciprocates in a direction transverse to the workstation path between a retracted position that is spaced from the workstation path and an extended position aligned with the workstation path. The mold units within each group are located in side-by-side relation adjacent each other and each group is indexed as a single unit along a path parallel to the workstation path. The transverse motion of the molds between their retracted and extended positions allows one group to be retracted out of the way while the other group advances through the workstations.

Abstract: A blow pin assembly for a mold of a rotary blow molding machine includes a base, a carriage supported by and movable relative to the base, a sub-base supported by and movable relative to the carriage, and a blow pin mounted to the sub-base for movement between a home position and a mold-engaging position. The blow pin is constructed with a low profile to clear an extruder head above the mold. This permits a method of forming a blow molded product to be used wherein the blow pin is inserted into the mold (and a parison in the mold), while the mold is at the extrusion workstation of the blow molding machine or very nearly so.

Abstract: A flash removing apparatus is provided which has a pair of blades driven by an actuator through a linkage assembly, simultaneously and in opposite directions, between a bottle receiving position and a closed position to aid in removing flash from a plastic product disposed on the blades. Preferably, the blades can also be moved to a fully open position to permit a bottle to pass between the blades and increase manufacturing flexibility and efficiency of the apparatus. The linkage assembly has a center link rotatable about a fixed pivot and at least one link arm connected to the center link and operably connected to the actuator to unfold and fold the linkage assembly in response to movement of the actuator between its advanced and retracted positions. The folding and unfolding of the linkage assembly moves the blades between their open and closed positions in cycles to remove flash from consecutive plastic products.

Abstract: A rotary take-out apparatus for removing blow-molded articles from rotary blow-molding machine molds. The apparatus includes a rotary take-out carrousel and a take-out carrousel drive configured to rotate the take-out carrousel. Pick-up stations on the take-out carrousel rotate along a circular pick-up station path. Each station includes a pick-up head array comprising at least one pick-up head. Fluid cylinders are supported on the take-out carrousel and are each operatively connected to one of the pick-up head arrays. Each cylinder is configured to move a pick-up head array between extended and retracted positions when differential fluid pressure is directed to respective first and second chambers in the cylinder. Each pick-up head is configured to releasably grasp a blow-molded article. Cylinder valves are supported on the take-out carrousel and are connected between each cylinder and a source of differential fluid pressure.

Abstract: A method is provided for joining a flexible container to a threaded closure. According to the method, a flexible container is inflated with pressurized gas before applying torque to the container. A base of the flexible container is engaged in a container receptacle of a capping apparatus, then the capping apparatus is operated to cause a neck of the flexible container to engage a threaded opening in the closure. The bottle is then inflated and the capping apparatus is operated to thread the neck of the flexible container into the opening in the closure by causing relative rotation between the flexible container and the closure. The pressurized gas stiffens the flexible container and prevents it from buckling or twisting under torque loads applied to screw the container into the closure.

Abstract: A method and an apparatus are provided for blow-molding hollow articles. The blow-molding apparatus includes a carrousel mounted to rotate within a support frame. The carrousel carries four molds around a circular mold path. Two blow-molding work stations are disposed next to the mold path in fixed positions relative to the frame. The carrousel is indexed to cause each mold to pause by each work station one time during each carrousel revolution. The molds pause by each work station to allow blow-molding operations to be performed in conjunction with each mold at each work station. At one blow-molding work station, located at the 12:00 position of the mold path, an extruder injects parison into each mold. At the other work station, located in the 9:00 position of the mold path, a take-out mechanism extracts blow molded articles from the molds and places them upright on a conveyor.

Abstract: A blow pin assembly for a rotary blow molding machine having a carrousel that supports a number of molds located about the circumference of the carrousel. Each mold includes a separate blow pin assembly mounted on the mold clamp. The blow pin assemblies each includes a base, a carriage supported by the base, a sub-base supported by the carriage, and a blow pin mounted to the sub-base for movement therewith. The carriage moves the sub-base and blow pin linearly along a first path from a home position, in which the blow pin is retracted away from the mold opening, to an alignment position, in which the blow pin is located directly above the mold opening. The sub-base then moves the blow pin in a direction perpendicular to the first path from the alignment position into a mold-engaging position, in which the blow pin is inserted into the mold opening.

Abstract: A method and an apparatus are provided for inserting labels into blow-molded hollow articles. The blow-molding apparatus includes a carrousel mounted to rotate within a support frame. The carrousel carries four multi-cavity molds around a circular mold path. Two blow-molding workstations are disposed next to the mold path in fixed positions relative to the frame. The carrousel is indexed to cause each mold to pause by each workstation, and at a label-insertion station, one time during each carrousel revolution. An in-mold labeler inserts a label into each mold at the label-insertion station. The in-mold labeler includes four picker heads supported on a carriage that shuttles the heads between label dispensing magazines and the mold station path. Each magazine includes a label stack receptacle in which labels rest edgewise, by gravitational force on a pair of label guide surfaces.

Abstract: A method and an apparatus are provided for blow-molding hollow articles. The blow-molding apparatus includes a carrousel mounted to rotate within a support frame. The carrousel carries four molds around a circular mold path. Two blow-molding work stations are disposed next to the mold path in fixed positions relative to the frame. The carrousel is indexed to cause each mold to pause by each work station one time during each carrousel revolution. The molds pause by each work station to allow blow-molding operations to be performed in conjunction with each mold at each work station. At one blow-molding work station, located at the 12:00 position of the mold path, an extruder injects parison into each mold. At the other work station, located in the 9:00 position of the mold path, a take-out mechanism extracts blow molded articles from the molds. The carrousel is additionally indexed, i.e.

Abstract: A head trimmer machine for cutting off excess material from a cylindrical portion of a blow molded bottle includes a fixture, a spindle rotatably mounted in the fixture, a cutting head attached to the spindle for rotation therewith, a cutter mounted to the cutting head, and a vacuum source for collecting the trimmed material by suction. The cutting head has a central passage so that it can fit down over the head of the blow molded bottle. The cutter is supported in the cutting head for movement between retracted and extended positions. In the extended position, the cutter extends into the central passage of the cutting head to cut the head or other excess material from the neck of the bottle as the cutting head turns. The spindle includes a central passage aligned with the central passage of the cutting head and the excess material is removed by being drawn through these passages by a gaseous flow created by the vacuum source.

Abstract: A method and an apparatus are provided for blow-molding hollow articles. The blow-molding apparatus includes a carrousel mounted to rotate within a support frame. The carrousel carries four molds around a circular mold path. Two blow-molding work stations are disposed next to the mold path in fixed positions relative to the frame. The carrousel is indexed to cause each mold to pause by each work station one time during each carrousel revolution. The molds pause by each work station to allow blow-molding operations to be performed in conjunction with each mold at each work station. At one blow-molding work station, located at the 12:00 position of the mold path, an extruder injects parison into each mold. At the other work station, located in the 9:00 position of the mold path, a take-out mechanism extracts blow molded articles from the molds and places them upright on a conveyor.

Abstract: A method and an apparatus are provided for blow-molding hollow articles. The blow-molding apparatus includes a carrousel mounted to rotate within a support frame. The carrousel carries four molds around a circular mold path. Two blow-molding work stations are disposed next to the mold path in fixed positions relative to the frame. The carrousel is indexed to cause each mold to pause by each work station one time during each carrousel revolution. The molds pause by each work station to allow blow-molding operations to be performed in conjunction with each mold at each work station. At one blow-molding work station, located at the 12:00 position of the mold path, an extruder injects parison into each mold. At the other work station, located in the 9:00 position of the mold path, a take-out mechanism extracts blow molded articles from the molds. The carrousel is additionally indexed, i.e.

Abstract: A head trimmer machine for cutting off excess material from a cylindrical portion of a blow molded bottle includes a fixture, a spindle rotatably mounted in the fixture, a cutting head attached to the spindle for rotation therewith, a cutter mounted to the cutting head, and a vacuum source for collecting the trimmed material by suction. The cutting head has a central passage so that it can fit down over the head of the blow molded bottle. The cutter is supported in the cutting head for movement between retracted and extended positions. In the extended position, the cutter extends into the central passage of the cutting head to cut the head or other excess material from the neck of the bottle as the cutting head turns. The spindle includes a central passage aligned with the central passage of the cutting head and the excess material is removed by being drawn through these passages by a gaseous flow created by the vacuum source.

Abstract: A rotary blow molding machine includes a plurality of mold stations on a rotary carousel. Each mold station includes an elongated support body, such as multiple tie rods, with a first of the mold sections relatively movably disposed on the support body and a second of the mold sections affixed on the support body for movement therewith. An actuator is connected between the first mold section and the support body to move the support body and the second mold section. A synchronizer linkage is connected between the first mold section and the support body to effect concurrent movement of the first mold section in an opposite direction and equal amount to movement of the second mold section.

Abstract: Apparatus for transferring articles, such as containers, along a processing path includes a reciprocating slide with opposing, rotating feed screws disposed thereon for engaging the containers wherein reciprocation of the slide and rotation of the feed screws are coordinated in direction, time and speed to feed the containers along the processing path with a predetermined dwell of the containers at one or more work stations while the containers remain engaged between the rotating feed screws.

Abstract: A rotary blow molding machine includes a plurality of mold stations on a rotary carousel. Each mold station includes a pair of mold sections movable toward and away from one another to close or open the mold sections. When closed, the mold sections define a mold blowing cavity and a mold mouth communicating with the blowing cavity and opening external of the closed mold sections. A blowing/neck finishing mechanism preferably is mounted on one of the mold sections for movement between a retracted position where the blow pin is offset from the mold mouth so as not to hinder capturing of the parison in the mold station and a blowing position where the blow pin is inserted in the mold mouth. A pivotal linkage moves the blow pin in an arcuate path toward the mold mouth to insert the blow pin therein to blow a parison received in the blowing cavity and away from the mouth to extract the blow pin from the mouth after parison blowing.

Abstract: The blow molding machine includes a rotary carousel having a plurality of mold stations thereon with each mold station including a pair of openable and closeable mold sections. A rotary take-out mechanism removes a blown article from each pair of mold sections as they pass the take-out mechanism. In particular, the take-out mechanism includes a take-out member inserted into the blown article to grip same while the mold sections are closed. The take-out member is carried on a turret arm rotated in oscillatory manner about the axis of revolution of the carousel and in synchronism therewith to cause the inserted take-out member to follow rotation of the mold sections as they are opened. When the mold sections are sufficiently opened, the take-out member is rotated about another axis so as to remove the blown article from between the opened mold sections. The take-out member is carried on a spindle that is rotatably indexable on the turret arm about the other axis.

Abstract: A tool spindle in movable is a forward stroke toward a workpart and in a rearward stroke. A sensing device senses whether a tool chucked on the forward end of the spindle is damaged. A tool changer mechanism enters the rear of the spindle as the spindle moves rearwardly and inserts a replacement tool for the damaged tool in response to a signal from the sensing device indicating the tool is damaged. The next forward stroke of the spindle machines the workpart with the replacement tool. A replacement tool magazine and tool transfer mechanism are carried on a common slide with the spindle and are movable relative to the tool changer mechanism to transfer a replacement tool from the magazine to the tool changer mechanism.