Abstract: A process for measuring and correcting the amount of mis-registration between first and second print heads of a digital printing machine without physical adjustment of the print heads. The process comprises a step of printing a calibration test page comprising overlapping registration targets created by the first and second print heads. The overlapping registration targets each comprise a target region comprising X and Y co-ordinates. The process further comprises a step of scanning the calibration test page to produce a bitmap image. The process further comprises a step of processing the bitmap image to produce a mis-registration score for each target region. The process further comprises a step of producing X and Y registration correction amounts for the second print head based upon the mis-registration scores. The process further comprises a step of adjusting the print data to the second printhead based upon the X and Y registration correction amounts.

Abstract: System and method of calibration, screening, and compensation for multiple gray-level digital presses. Unequal quantization of the input range is employed with compensated overlapping of sub-ranges. Multiple instances of bi-level screening algorithms, tone modification functions, and a recombination algorithm are employed to produce calibrated screening on individual tone ranges. The method works with any bi-level screening algorithm and devices with any number of gray-levels. Quality imaging results from high detail, high tonal accuracy, low screening noise, and lack of printed artifacts. Dynamic re-calibration is facilitated. The elimination of the constraint of evenly spaced gray-levels has advantages of cost and yield for print head fabricators and digital press manufacturers. Multiple implementations are given for hardware and software embodiments.