Abstract: A diverter system includes a conveying surface with a conveying direction for conveying an article at a conveying speed, a first diverter assembly at a first side of the conveying surface, and a second diverter assembly at the second side of the conveying surface. In addition, each of the diverter assemblies includes an arm mounted for pivotal movement between a non-diverting position and a diverting position. When actuated the arm of the actuated diverter assembly is pivoted across at least a portion of the conveying surface. The system further includes a first driver for selectively moving the arm of the first diverter assembly between its diverting position and its non-diverting position and a second driver for selectively moving the arm of the second diverter assembly between its diverting position and its non-diverting position.

Abstract: A method and apparatus for sorting articles to a delivery point sequence includes at least one article sorter adapted to sort articles and a conveying system operable to arrange and convey containers of articles sorted in a first sort pass to an induct of the article sorter for a second sort pass or process of the articles. The conveying system may include at least one transport conveyor and a plurality of zone conveyors or staging zones. The transport conveyor conveys trays from the discharge of the article sorter to the induct of the article sorter, and the zone conveyors are positioned along the transport conveyor. The conveying system is operable to arrange and accumulate trays in a sequenced manner on the transport conveyor. The transport conveyor is operable to discharge the sequenced trays to the induct of the article sorter.

Abstract: A method for handling trays for use with an article sorter includes providing a conveying surface along a plurality of sorter units and conveying empty trays along the conveying surface. The empty trays that are being conveyed along the conveying surface are stopped with a tray stopping device that is positioned at least partially below the conveying surface and operable to project a portion of the tray stopping device above the conveying surface to engage and stop an empty tray. The stopped empty trays are moved from the conveying surface to the tray support areas in a direction generally transverse to the conveying surface. The empty trays are at least partially filled at the tray support areas, and the partially filled trays are moved from the tray support area onto the conveying surface.

Abstract: An article sortation system includes a plurality of transport units which are movable along a conveying path between induction stations and discharge stations along each side of the conveying path. Each transport unit has side by side loading and support capability and is operable to receive packages from induction stations and discharge the packages at an appropriate discharge station. The system includes a control which determines the destination of articles and resolves blocking conditions between articles at the induction stations or at the transport units. The system may include a reinduction station for receiving an article from a transport unit and reinducting the article onto a transport unit, in order to resolve a blocking condition between a pair of articles on the respective transport unit.

Abstract: An automatic tray handling system for use with an article or mail sortation system, such as a flats mail sortation system, is operable to automatically remove filled or partially filled trays from individual sorter units and to replenish the sorter units with empty trays. The empty trays and/or filled trays are moved along at least one conveying surface adjacent to the sorter units. The automatic tray handling system includes a plurality of tray moving devices, which are operable to move the empty trays from the conveying surface to the sorter units, whereby the trays are at least partially filled by the sorter units. The tray moving devices are then further operable to move the at least partially filled trays from the sorter units to a conveying surface, whereby the filled trays may be conveyed to downstream operations, such as an automatic labeling station. Preferably, the empty trays are movable in a continuous loop about the mail sortation system.

Abstract: A crossbelt sortation system is provided which includes a pair of side-by-side carrier belts on each of a plurality of transport units movable along a conveying path. The carrier belts may be operable independently or in a synchronized manner, in order to receive packages from one or more induction stations and either discharge the packages at an appropriate discharge station or transfer the package onto the carrier belt at the other side of the transport unit. A control system is operable to determine the destination side of the packages at the induction station and to further determine the availability and appropriateness of the carrier belts of the approaching transport units, in order to determine if an available carrier belt is proper or compatible to receive the next package at the induction station.

Abstract: An extendable gravity loader includes an extendable gravity propelled conveying surface and a user interface section having a driven conveying surface. The sidewalls of the conveyor define an upper edge which is above a conveying surface of the loader to prevent packages from being laterally dislodged therefrom. The sidewalls allow for a minimal height of the extendable units, while still providing a structurally robust loader with a minimal drop off between conveying surfaces of the respective units. The user interface section provided at an outer end of the loader may have at least a portion that is vertically adjustable via an actuator at the extendable unit of the loader. The actuator may be mounted to the gravity loader at a pair of compression springs, which function to absorb shock to the actuator when packages or the like are dropped or otherwise impact the user interface section.

Abstract: A roller conveyor belt driver system for a roller conveyor includes a closed loop belt having a continuous driving surface and a non-circular base and a plurality of pulleys which support and engage said non-circular base for at least partially laterally restraining the belt from rotation. A first group of pulleys are constructed and arranged to position the belt in non-orthogonal orientation with respect to the rollers of the conveyor for contacting one or more rollers with the driving surface of the belt. Optionally, the belt driver system includes a lateral restraint associated with a respective pulley of the first group of pulleys to urge the belt to remain engaged with the respective pulley to prevent twisting of the belt and, therefore, increase the life of the belt. For example, the lateral restraint may comprise a bearing which is positioned adjacent the respective pulley and which contacts the belt to maintain the belt in proper orientation in the pulley.