Abstract: A process for removing free liquids from oil base mud contaminated drill cuttings waste. A process is described wherein a high gravity centripetal separator and low temperature thermal process are cooperatively used to enhance the mechanical and thermal separation methods, resulting in improved efficiency of the hydrocarbon and water removal process. A process is also described wherein the oil base mud contaminated drill cuttings waste is heated to strip volatile constituents and excess water from the oil base mud contaminated drill cuttings to further enhance the mechanical and thermal separation methods resulting in improved efficiency of the hydrocarbon and water removal process. A less expensive process is also described where the oil base mud contaminated drill cuttings waste is heated to strip volatile constituents and excess water from the oil base mud contaminated drill cuttings to further enhance the recoverable liquids phase during mechanical separation.

Abstract: A process for the reuse of oilfield drilling waste with an natural affinity for oil which has had at least a portion of the contaminants removed using a remediation technology. The drilling waste can be further refined to ensure the waste meets a desired particle size distribution and thereafter sent for reuse by mixing the drilling waste with hot bituminous tar and thereafter using the liquids phase in roofing materials. A method of mixing the drilling waste with conventional fillers is also described to create a blended mixture of drilling waste and conventional fillers to create a new hybrid filler which is mixed with hot bituminous tar for use in roofing materials.

Abstract: A process for producing a base oil composition particularly adapted for use in oil-base drilling mud compositions. The process includes contacting drilling waste containing an oil-base mud phase with a solvent to produce a mixture of liquids and solids, separating the two phases, partially evaporating the liquids phase to produce an oil base composition substantially lacking low molecular weight carbon chain compounds and also lacking significant concentrations of benzene, toluene, xylene, and/or ethyl benzene, and having increased closed-cup flashpoint when compared to the oil-base mud phase in the drilling waste. The resulting base oil has enhanced health and safety characteristics for workers interacting with and otherwise exposed to the oil base composition during transporting, conditioning or using such compositions. The base oil produced and drilling methods using the recovered and recycled mud are also described.

Abstract: A horizontal decanter centrifuge for enhanced recovery of drilling mud from drilling mud solids. Oilfield decanters will always suffer some drilling mud losses because they can only achieve a certain effectiveness with respect to solids dryness. The embodiment describes a process to mitigate the financial burden of drilling mud losses by adding a less expensive sacrificial fluid to take the place of drilling mud in the solids phase. A process and apparatus for drilling mud displacement is described including flowing the drilling mud into a horizontal decanter centrifuge, wherein the stresses imposed within the decanter act to force a sacrificial fluid to displace the drilling mud. The embodiment also describes a process wherein vapours or mist are prevented from escaping and becoming airborne into the external atmosphere.

Abstract: A process for producing a base oil composition particularly adapted for use in oil-base drilling mud compositions. The process includes contacting drilling waste containing an oil-base mud phase with a solvent to produce a mixture of liquids and solids, separating the two phases, partially evaporating the liquids phase to produce an oil base composition substantially lacking low molecular weight carbon chain compounds and also lacking significant concentrations of benzene, toluene, xylene, and/or ethyl benzene, and having increased closed-cup flashpoint when compared to the oil-base mud phase in the drilling waste. The resulting base oil has enhanced health and safety characteristics for workers interacting with and otherwise exposed to the oil base composition during transporting, conditioning or using such compositions. The base oil produced and drilling methods using the recovered and recycled mud are also described.

Abstract: A process for producing a base oil composition particularly adapted for use in oil-base drilling mud compositions. The process includes contacting drilling waste containing an oil-base mud phase with a solvent to produce a mixture of liquids and solids, separating the two phases, partially evaporating the liquids phase to produce an oil base composition substantially lacking low molecular weight carbon chain compounds and also lacking significant concentrations of benzene, toluene, xylene, and/or ethyl benzene, and having increased closed-cup flashpoint when compared to the oil-base mud phase in the drilling waste. The resulting base oil has enhanced health and safety characteristics for workers interacting with and otherwise exposed to the oil base composition during transporting, conditioning or using such compositions. The base oil produced and drilling methods using the recovered and recycled mud are also described.

Abstract: A hermetically sealed horizontal washing decanter centrifuge for enhanced drilling fluid recovery and drilled solids washing. A process and apparatus for liquid phase-solid phase separation of oil based drilling mud-containing drill cuttings is described including flowing the drilling mud-containing drill cuttings into a horizontal washing decanter wherein the stresses imposed within the decanter act as a wash as the diluent and oil based drilling mud move away from the drill cuttings. Diluent is added prior to flowing the drilling mud containing drill cutting to the hermetically sealed horizontal washing decanter centrifuge. The entire process is performed in a gas-tight environment preventing escape of diluent from the process into the external atmosphere and preventing introduction of gases into the process from the external atmosphere.

Abstract: A gas tight shale shaker for enhanced drilling fluid recovery and drilled solids washing. A process and apparatus for liquid phase-solid phase separation of oil base drilling mud-containing drill cuttings is described including flowing the drilling mud-containing drill cuttings over a vibrating screen bed to cause a least a portion of the drilling mud to pass through the screen bed and the drill cuttings to remain on the screen bed. A diluent is added to the oil base drilling mud containing drill cuttings prior to flowing the drilling mud containing drill cutting over the screen bed. The entire process is performed in a gas-tight environment preventing escape of diluent from the process into the external atmosphere and preventing introduction of gases into the process from the external atmosphere.

Abstract: A method and apparatus for removing low micron solids from a mixture of recovered oil based drilling fluid and low micron solids and diluent. A gas tight clarifier device that is designed and constructed for this purpose in a gas-tight manor so to ensure vapour cannot escape the separation process, and foreign oxygen cannot enter the process under normal operating conditions.

Abstract: A gas tight shale shaker for enhanced drilling fluid recovery and drilled solids washing. A process and apparatus for liquid phase-solid phase separation of oil base drilling mud-containing drill cuttings is described including flowing the drilling mud-containing drill cuttings over a vibrating screen bed to cause a least a portion of the drilling mud to pass through the screen bed and the drill cuttings to remain on the screen bed. A diluent is added to the oil base drilling mud containing drill cuttings prior to flowing the drilling mud containing drill cutting over the screen bed. The entire process is performed in a gas-tight environment preventing escape of diluent from the process into the external atmosphere and preventing introduction of gases into the process from the external atmosphere.

Abstract: Gas-tight decanter centrifuge process for separation of volatile organic compounds from drilling fluid. A method is described for removing low gravity solids from a mixture of recovered oil based drilling fluid and low gravity solids and diluent. A gas-tight decanter centrifuge that is designed and constructed for this purpose in a gas-tight manor so to ensure vapour cannot escape the decanting process, and foreign oxygen cannot enter the process under normal operating conditions.

Abstract: A transport trailer and method specifically adapted for safely transporting liquid containing unstabilized drilling waste from more than one waste generator or, multiple waste streams from one or more waste generators. Typically drilling waste is stabilized using binding agents like fly-ash, liquids absorbing pellets or sawdust. In many jurisdictions binding agents are required to stabilize the drill cuttings prior to transport. A sealed transport trailer comprising greater than one container on the transport trailer is described herein which is specifically designed, sized and positioned over a set of axles so as to provide for safe, non-spilling transport, and particular ease of emptying for unstabilized drilling waste.

Abstract: A process for recovering weight material for reuse in drilling fluids from a previously unavailable source of feed stock. The process described herein includes a process of cleaning drilling waste through either low temperature thermal or solvent washing to remove hydrocarbon or water based drilling fluid contamination. The cleaned drilling waste, substantially free of liquids is sifted and the bulk fraction is further treated by employing conventional separation technology to recover a high gravity solids phase while discarding low gravity solids phase as tailings. Additionally, described is a process where the recovered high gravity solids phase can be reused as a high density weight material, or lower cost weight material, either of which is desirable to the drilling of modern oil and gas wells. The process of adding drilling fluid back into the recovered weight material to simplify the process of transporting the weight material into an active drilling fluid system is also described.

Abstract: A process for removing free liquids from oil base mud contaminated drill cuttings waste. A process is described wherein a high gravity centripetal separator and low temperature thermal process are cooperatively used to enhance the mechanical and thermal separation methods, resulting in improved efficiency of the hydrocarbon and water removal process. A process is also described wherein the oil base mud contaminated drill cuttings waste is heated to strip volatile constituents and excess water from the oil base mud contaminated drill cuttings to further enhance the mechanical and thermal separation methods resulting in improved efficiency of the hydrocarbon and water removal process. A less expensive process is also described where the oil base mud contaminated drill cuttings waste is heated to strip volatile constituents and excess water from the oil base mud contaminated drill cuttings to further enhance the recoverable liquids phase during mechanical separation.

Abstract: A process for removing free liquids from oil base mud contaminated drill cuttings waste. A process is described wherein a high gravity centripetal separator and low temperature thermal process are cooperatively used to enhance the mechanical and thermal separation methods, resulting in improved efficiency of the hydrocarbon and water removal process. A process is also described wherein the oil base mud contaminated drill cuttings waste is heated to strip volatile constituents and excess water from the oil base mud contaminated drill cuttings to further enhance the mechanical and thermal separation methods resulting in improved efficiency of the hydrocarbon and water removal process. A less expensive process is also described where the oil base mud contaminated drill cuttings waste is heated to strip volatile constituents and excess water from the oil base mud contaminated drill cuttings to further enhance the recoverable liquids phase during mechanical separation.

Abstract: A process for removing volatile diluent(s) from processed solids, generated from unstabilized drilling waste being washed in a diluent/solvent wash process. The process describes the use of hot water to deliver quality heat energy to the processed solids phase, evaporating the diluent and at least partially removing chlorides or other soluble or insoluble contaminants in the process, resulting in enhanced efficiency of diluent and contaminant recovery, for example, as a result of the near infinite surface area of water, among other things.

Abstract: Solvent blend processes and products. A solvent blend particularly adapted for use in a solvent extraction process for decontaminating drill cutting waste containing drilling fluid base oil, or soil containing hydrocarbon liquids within the soil matrix is described where the solvent blend is recovered from, and contains extracted contaminants from, a solvent extraction and solvent and solute recovery process, and the solvent blend, when re-used in a solvent extraction process, demonstrates improved selectivity for dissolving solutes as compared to a non-contaminant containing solvent. The recovered, decontaminated solids are also described.

Abstract: A horizontal decanter centrifuge for enhanced recovery of drilling mud from drilling mud solids. Oilfield decanters will always suffer some drilling mud losses because they can only achieve a certain effectiveness with respect to solids dryness. The embodiment describes a process to mitigate the financial burden of drilling mud losses by adding a less expensive sacrificial fluid to take the place of drilling mud in the solids phase. A process and apparatus for drilling mud displacement is described including flowing the drilling mud into a horizontal decanter centrifuge, wherein the stresses imposed within the decanter act to force a sacrificial fluid to displace the drilling mud. The embodiment also describes a process wherein vapours or mist are prevented from escaping and becoming airborne into the external atmosphere.

Abstract: A process for removing hydrocarbons and water from hydrocarbon and/or water containing drilling waste. The process includes introducing hydrocarbon contaminated drill cuttings and a cleaning solvent into a solvent wash tank. Prior to introducing the hydrocarbon contaminated drill cuttings into a solvent wash tank, the hydrocarbon contaminated drill cuttings are treated with a hydrocarbon solvent such as hexane to break the surface tension of the hydrocarbons in a solvent sealed vertical centrifugal separator to remove hydrocarbons from the hydrocarbon contaminated drill cuttings, resulting in improved efficiency of the hydrocarbon removal process. Apparatus for performing the process is also described.

Abstract: A process and apparatus for removing hydrocarbons from hydrocarbon containing drilling waste. The process includes introducing hydrocarbon contaminated drill cuttings into one or more centripetal cuttings separators to create two distinct phases, thereafter discarding the bulk solids containing less hydrocarbons and treating the concentrated liquids phase in a solvent wash apparatus, resulting in improved efficiency of the facility throughput, while not substantially impacting the capital cost or operating cost of a solvent wash process facility. Apparatus for performing the process is also described.