Patents Assigned to Regal Beloit America, Inc.
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Patent number: 11971196Abstract: A draft inducer blower assembly for use with a water heater has a housing, a motor, and a fan. The housing has an exhaust volute surrounding the fan and a base adapted to be mounted atop a water heater. The housing has an inlet port adapted to receive exhaust gas from the water heater. The fan is connected to the motor for rotation about a rotation axis. The exhaust volute has a cut-off at a cut-off angle relative to the rotation axis. The exhaust volute has an exhaust outlet passageway that extends to an exhaust port. The exhaust port is lower than the top of the exhaust volute.Type: GrantFiled: December 10, 2021Date of Patent: April 30, 2024Assignee: Regal Beloit America, Inc.Inventors: Steven W. Post, Jeffrey Jay Long, William S. Gatley, Jr.
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Patent number: 11965686Abstract: A control system for a cooling system configured to selectively operate one or both of a condenser fan an evaporator fan in a reverse direction RD, measure power draw at the motor against configuration data and fan motor profiles, and determine if a blockage has occurred before the static pressure has reached a critical point static pressure where the efficiency, performance, and cooling capability of the cooling system is hindered and maintenance is required to clear the blockage. By determining if blockage has occurred before the static pressure has reached the critical point static pressure, an alert or corrective action can be taken.Type: GrantFiled: February 1, 2023Date of Patent: April 23, 2024Assignee: Regal Beloit America, Inc.Inventors: Connor Silva, Paul Mullin, Ramin Rezaei, Bin Yang
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Patent number: 11959679Abstract: A fan drive circuit for a variable speed fan motor in a cooling system, includes an inverter configured to supply a current signal to stator windings of the variable speed fan motor, a frequency detection circuit coupled to an output stage of an inverter of a compressor motor of the cooling system and configured to detect a first frequency of a compressor current signal at the output stage of a variable speed compressor drive circuit and generate a frequency signal, and a digital signal processor (DSP) coupled to the inverter and the frequency detection circuit. The DSP is configured to receive the frequency signal corresponding to the first frequency from the frequency detection circuit, select a second frequency corresponding to the first frequency at which to operate the variable speed fan motor, and transmit control signals to the inverter to supply current to the stator windings at the second frequency.Type: GrantFiled: October 13, 2020Date of Patent: April 16, 2024Assignee: Regal Beloit America, Inc.Inventors: Paul S. Mullin, Daniel E. Thompson, Ludovic Andre Chretien
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Patent number: 11942837Abstract: In one aspect, axial flux rotor, for use in an axial flux motor prepared by a process, provided. The process includes the steps of stamping a plurality of laminations and overlying one of the external planar faces of one of the plurality of laminations over one of the external planar faces of another of the plurality of laminations. The process also includes the steps of providing a plurality of rotor poles, providing a plurality of magnetizable permanent magnets, and overmolding rotor poles with a moldable material.Type: GrantFiled: January 26, 2021Date of Patent: March 26, 2024Assignee: Regal Beloit America, Inc.Inventor: Subhash Marutirao Brahmavar
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Patent number: 11879472Abstract: A control system for an electric motor for a fluid moving apparatus includes a drive circuit and a processor. The drive circuit regulates power supplied to the motor to generate fluid flow. The processor is coupled to the drive circuit and controls the drive circuit to operate the motor at a first speed and torque, and at a second speed and torque, receive a first flow corresponding to the first speed and torque, determine a second flow based on a ratio of the first flow to the first speed, and corresponding to the second speed and torque. The processor is configured to define an algorithm based on the first and second speed, torque, and flow, compute a set point for a demanded flow using the algorithm, and control the drive circuit based on the set point to supply power to the motor and generate the flow.Type: GrantFiled: March 9, 2020Date of Patent: January 23, 2024Assignee: Regal Beloit America, Inc.Inventors: Bin Yang, Brian Lee Beifus, Roger Carlos Becerra
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Patent number: 11879499Abstract: A transmission shaft assembly for a rolling stand for use in a metal rolling mill. The transmission shaft assembly transmits lubricant through the assembly. The transmission shaft assembly includes a shaft having an outer periphery and defining a centrally positioned longitudinal opening extending from a first end to an opposed second end of the shaft. The shaft defines a plurality of internal passageways in the shaft. The transmission shaft assembly also includes a rotary distributor mounted on the outer periphery of the shaft. The shaft assembly provides a conduit for the lubricant through the plurality of internal passageways in the shaft.Type: GrantFiled: July 19, 2018Date of Patent: January 23, 2024Assignee: Regal Beloit America, Inc.Inventors: Adriano Savio, Marcos Louredo Casado, Koldo Puyadena
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Patent number: 11873836Abstract: A blower assembly for a gas-burning appliance includes a blower and a motor coupled to the blower and configured to turn the blower to provide airflow through the gas-burning appliance. The blower assembly also includes a housing enclosing the blower and the motor. The housing includes a first portion and a second portion coupled to the first portion. The first portion and the second portion define a cavity therebetween to receive the motor and the blower. The blower assembly further includes an inlet sleeve coupled between the first portion and the second portion. The inlet sleeve is configured to couple to the gas-burning appliance and receive the airflow from the gas-burning appliance. The blower assembly also includes a seal extending at least partially around the inlet sleeve and at least partially between the inlet sleeve and at least one of the first portion and the second portion.Type: GrantFiled: March 4, 2020Date of Patent: January 16, 2024Assignee: Regal Beloit America, Inc.Inventors: Steven W. Post, Michael D. Smith
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Patent number: 11873820Abstract: A blower has a blower housing of clamshell construction, including two housing members having a scroll back wall molded with radial draft, an impeller and a motor within the housing, and a static tap connected to the housing. The impeller has a backplate with a backplate back surface region of substantially the same radially converging shape as that of a front surface region of the scroll back wall formed by the radial draft, providing a substantially uniform axial gap between the backplate back surface region and the scroll back wall. The impeller has a ring connected by a skirt to the back plate to define a stepped area behind the ring. The impeller includes impeller blades extending forwardly from the impeller backplate and the ring and back fins extending rearwardly from the ring. The blower has a scroll width of about twice an impeller exhaust width.Type: GrantFiled: November 17, 2022Date of Patent: January 16, 2024Assignee: Regal Beloit America, Inc.Inventors: Steven W. Post, Lyn D. Coones, Jeffrey J. Long
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Patent number: 11859634Abstract: A electric motor assembly includes an electric motor and a fan assembly coupled to the electric motor and configured to rotate therewith about an axis. The fan assembly includes a hub including a core ring, a first inner ring circumscribing the core ring, and a first plurality of circumferentially-spaced ribs extending between the core ring and the first inner ring. The hub also includes a second inner ring circumscribing the first inner ring and a second plurality of circumferentially-spaced ribs extending between the first inner ring and the second inner ring, and a plurality of circumferentially-spaced blades coupled to an outer periphery of the hub.Type: GrantFiled: December 10, 2019Date of Patent: January 2, 2024Assignee: Regal Beloit America, Inc.Inventors: Jeevan Gnana Robinson, Neha Kumari, Yunpeng Yang
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Patent number: 11858752Abstract: A modular transfer system with a primary flow system and a diverter system. The primary flow system includes a primary flow belt for conveying an article along a primary flow path from an infeed side of the modular transfer system to a pass-through side of the modular transfer system. The diverter system includes one or more diverter belts for diverting an article from the primary flow path towards a divert side of the modular transfer system. The primary flow belt includes multiple movable components contacting the diverter belt. The movable components can have one or more rotational degrees of freedom.Type: GrantFiled: November 21, 2022Date of Patent: January 2, 2024Assignee: Regal Beloit America, Inc.Inventors: John William Kuhn, Robert D. Lundahl, Robert W. Cutlip, Mark G. Bankard, William D. Finch
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Patent number: 11852164Abstract: A blower housing comprises first and second blower housing pieces for surrounding a blower fan. The first blower housing piece comprises a blower discharge section comprising an inner tubular portion, an outer tubular portion, and a drain hole. The inner tubular portion defines a blower discharge passage. The inner and outer tubular portions define an exhaust pipe cavity adapted to receive an end margin of an exhaust pipe. The tubular portions are adapted to enable condensate water that forms on the inner surface of the exhaust pipe to flow into the exhaust pipe cavity. The drain hole extends through the outer tubular portion. The drain hole is configured to enable condensate water flowing into the exhaust pipe cavity to drain from the blower housing. The first blower housing piece is a molded one-piece member.Type: GrantFiled: February 10, 2023Date of Patent: December 26, 2023Assignee: Regal Beloit America, Inc.Inventor: Leslie A Lyons
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Patent number: 11855563Abstract: Motor controllers and methods for controlling drive circuit bypass signals are provided. The motor controller includes a drive circuit configured to generate variable frequency power based on input power received from a power source, and a drive contactor coupled between an output of the drive circuit and the motor. The drive contactor is configured to couple the drive circuit to the motor when a drive enable signal is received from an external controller, and decouple a line power enable signal from a line contactor by the external controller based on a presence of the drive enable signal. The line contactor is configured to couple the motor directly to the power source when the line power enable signal is received by the line contactor.Type: GrantFiled: April 16, 2018Date of Patent: December 26, 2023Assignee: Regal Beloit America, Inc.Inventors: Luis D. Morales, Zachary Joseph Stauffer, Paul Bryan Snipes
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Patent number: 11841022Abstract: A control system is provided for an electric motor configured to drive a fluid moving apparatus to generate a fluid-flow. The control system includes a drive circuit configured to regulate power supplied to a stator of the motor to turn a rotor and generate the fluid-flow, and a processor that computes a value proportional to at least one of a system resistance or a static pressure for the fluid moving apparatus based on a fixed set point for a first control parameter and a feedback parameter. The processor receives a fluid-flow rate demand and computes an operating set point for a second control parameter based on the fluid-flow rate demand and the value proportional to the system resistance or the static pressure. The processor controls the drive circuit based on the operating set point to supply power to the motor and operate the fluid moving apparatus to generate the fluid-flow.Type: GrantFiled: January 6, 2020Date of Patent: December 12, 2023Assignee: Regal Beloit America, Inc.Inventors: Bin Yang, Brian L. Beifus, Roger C. Becerra
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Patent number: 11817763Abstract: A mount assembly for supporting an electric machine assembly is provided. The electric machine assembly includes a base and at least one elastic component disposed between the base and the electric machine assembly. The at least one elastic component dampens vibrations generated by the electric machine assembly. The electric machine assembly may be selectively arranged in at least one of a first orientation, a second orientation, and a third orientation relative to the base.Type: GrantFiled: March 29, 2022Date of Patent: November 14, 2023Assignee: Regal Beloit America, Inc.Inventor: Patrick Gasser
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Patent number: 11815279Abstract: Described herein is an electric motor assembly for an environmental control system. The electric motor assembly includes a fan configured to rotate to circulate air within a controlled environment chamber of the environmental control system, and an electric motor coupled to the fan and configured to rotate the fan. The electric motor includes a motor controller configured to receive a braking control signal from a sensor associated with the controlled environment chamber. The braking control signal indicates an entrance to the controlled environment chamber is about to be opened. The motor controller is also configured to initiate braking the electric motor in response to receiving the braking control signal.Type: GrantFiled: June 3, 2020Date of Patent: November 14, 2023Assignee: Regal Beloit America, Inc.Inventors: Ludovic Andre Chretien, Leonard Theodore McElhose, Mohamad Khalil Dahouk, Paul Steven Mullin
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Patent number: 11806761Abstract: A transfer module assembly includes a frame, a conveyor belt with internal rotating elements, where the conveyer belt is supported by the frame, conveyor drive rollers supported by the frame and configured to drive the conveyor belt, a flat transfer belt mounted beneath the conveyor belt and configured to contact undersides of the internal rotating elements of the conveyor belt in operation, and flat transfer belt drive rollers supported by the frame and configured to drive the flat transfer belt. The conveyor drive rollers are friction-based and operate without use of a sprocket, and comprise depressions for receiving the internal rotating elements of the conveyor belt.Type: GrantFiled: November 21, 2022Date of Patent: November 7, 2023Assignee: Regal Beloit America, Inc.Inventors: Robert D. Lundahl, Robert W. Cutlip, Mark G. Bankard, William D. Finch
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Patent number: 11791760Abstract: A motor controller for an electric motor is provided. The motor controller includes an inverter configured to supply current to stator windings of the electric motor. The motor controller further includes a plurality of sensors configured to generate a sensor signal in response to detecting a parameter. The sensor signal represents a measured parameter. The motor controller further includes a processor coupled in communication with the inverter and with the plurality of sensors. The processor is configured to, in a first mode, transmit a control signal to the inverter to operate the electric motor at a first frequency. The processor is further configured to receive the sensor signal from the plurality of sensors. The processor is further configured to determine a first fault condition is present at the electric motor based on the measured parameter represented by the sensor signal.Type: GrantFiled: February 10, 2021Date of Patent: October 17, 2023Assignee: Regal Beloit America, Inc.Inventors: Ludovic Andre Chretien, Brian Lee Beifus, Michael R. Koller
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Patent number: 11784602Abstract: A motor controller for an electric motor is provided. The motor controller includes a voltage limiting circuit configured to be coupled to an alternating current (AC) source and is configured to limit a voltage at an output node of the AC source, a filter configured to be coupled to the AC source and is configured to produce a filtered line frequency AC signal, a rectifier coupled to the filter and configured to produce a direct current (DC) signal from the filtered line frequency AC signal, an inverter coupled to the rectifier and configured to produce an AC signal on an input node of the electric motor, and a line contactor coupled between the AC source and the input node of the electric motor and configured to supply the input node of the electric motor directly from the AC source to energize stator windings therewith when the inverter is disabled.Type: GrantFiled: June 27, 2022Date of Patent: October 10, 2023Assignee: Regal Beloit America, Inc.Inventor: Ludovic Andre Chretien
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Patent number: 11764641Abstract: A terminal box assembly for use with an electric motor assembly having a housing includes an annular adaptor fixedly coupled to the housing, a mounting hub extending from the housing and positioned within the adaptor, and an annular terminal box rotatably coupled to the adaptor. The terminal box includes a baseplate having a central opening defined therein and configured to receive the mounting hub therethrough. The terminal box assembly also includes a mounting bracket coupled to the mounting hub and positioned within the terminal box such that the baseplate is positioned between the mounting bracket and the adaptor. At least one fastener is inserted through an opening in the mounting bracket and is configured to selectively engage the base plate to compress the terminal box and the adaptor together.Type: GrantFiled: November 13, 2020Date of Patent: September 19, 2023Assignee: Regal Beloit America, Inc.Inventors: Patrick Gasser, Lawrence Trunec
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Patent number: D1002834Type: GrantFiled: November 3, 2021Date of Patent: October 24, 2023Assignee: REGAL BELOIT AMERICA, INC.Inventors: Jeevan Gnana Robinson, Neha Kumari, Yunpeng Yang