Abstract: An electronic control module is provided. The electronic control module is operably connected to a power supply for providing power to a motor. The electronic control module includes an input device, a processor coupled to the input device, and first and second current supply lines. The processor is configured to generate a command signal in response to an input supplied by the input device and transmit the command signal to the motor. The command signal controls an operating point of the motor. The first and second current supply lines are operably connectable to the motor and the processor. At least one of the current supply lines, the input device and the processor are adapted to utilize the current supply lines both to transmit power to the motor and to transmit the command signal to the motor over the current supply lines.

Abstract: A stator assembly for use in an axial flux electric motor includes a plurality of tooth assemblies and a plurality of circumferentially-spaced stator bases that are each coupled to at least one tooth assembly. The stator assembly also includes a plurality of circumferentially-spaced bridge members. Each bridge member is configured to engage a pair of circumferentially adjacent stator bases to apply an axial pre-load force to the pair of stator bases and to create a flux path between the adjacent stator bases.

Abstract: An axial flux rotor for use in a motor with a stator is provided. The rotor includes a body including an outer periphery defined by outside radius OR. The body further has a central opening defined by inner radius IR and a plurality N of rotor poles defining an axis of rotation of the body. The body has first and second opposed faces. The rotor also includes a plurality of spaced apart axially imbedded magnets extending from the first face. At least one of the axially imbedded magnets has a minimum depth defined by defined by the equation D min = ? * ( OR + IR ) 2 * N * BrA * BrS , wherein BrS is the Remanent Flux Density of Surface Mounted Magnet, wherein OR is the outside radius of the body, wherein IR is the inner radius of the body, wherein N is the number of rotor poles, and wherein BrA is the Remanent Flux Density of Axially Imbedded Magnet.

Abstract: An electric motor with a stator includes a first plurality of coils and a plurality of first electrical connectors. Each of the coils of the first plurality of coils are connected to at least one of the plurality of first electrical connectors. The stator also includes a first guide on a first end of the motor for guiding each of the first electrical connectors. The stator also includes a second plurality of coils. Each of the coils of the second plurality coils is connected to at least one of a plurality of second electrical connectors. The stator also includes a second guide on a opposed second end of the motor positioned at least partially over the second end face of the stator. The second guide guides each of the second electrical connectors.

Abstract: A motor controller for an electric motor includes an enclosure and a processing device, memory device, and wireless transmitter disposed within the enclosure. The processing device is configured to control the electric motor and collect operating information from the electric motor during operation of the electric motor. The memory device is communicatively coupled to the processing device. The memory device is configured to receive and store the operating information collected during operation of the electric motor. The wireless transmitter is communicatively coupled to the processing device and the memory device. The wireless transmitter is configured to transmit the operating information stored on the memory device to a computing device disposed remotely from the electric motor.

Abstract: A motor controller coupled to a motor is provided. The motor controller includes a processor, a memory coupled to the processor, a first input coupled to the processor, wherein the first input is associated with a first mode of operation, and a second input coupled to the processor, wherein the second input is associated with a calibration mode. The motor controller is configured to receive, through the first input, a first activation signal, operate the motor in the first mode of operation in response to receiving the first activation signal, while operating the motor in the first mode of operation, receive, through the second input, a second activation signal, in response to receiving the first activation signal and the second activation signal, adjust a value of a parameter associated with the first mode of operation, and store the value of the parameter in the memory.

Abstract: A centrifugal blower assembly comprises a scroll wall and a pair of opposing sidewalls. The scroll wall is positioned between the pair of opposing sidewalls such that the scroll wall and opposing sidewalls together define a blower chamber and a blower outlet. The blower outlet defines a blower outlet area. An adjustable outlet plate is pivotably coupled to the pair of opposing sidewalls such that the adjustable outlet plate is moveable between a first position to define a first blower outlet area and a second position to define a second blower outlet area.

Abstract: A holder for receiving fuses is provided. The holder includes a housing and a fuse shuttle. The fuse shuttle is slidably cooperable with the housing in a first portion of the housing and pivotally cooperable with the housing in a second portion of the housing. The fuse shuttle and the housing define a fuse loading position and a fuse operational position.

Abstract: An electric motor communication system for use with a fluid moving system and using at least one wireless sensor network is provided. The electric motor communication system includes an electric motor that includes a motor management device configured to transmit and receive input signals via the wireless sensor network, and a processing device coupled to said motor management device and configured to control said electric motor based at least in part on input signals received at said motor management device. The electric motor communication system also includes at least one external device configured to collect data and to transmit said input signals, via the wireless sensor network, to said electric motor.

Abstract: A method for making a component for use in an electric machine is provided. The method includes applying first and second portions of a first material to a first surface, applying a second material to the first portion of first material; bonding the second material to the first portion of the first material, removing the second portion of the first material to form a void defined by the first portion of the first material, applying a conductive material in the void, and applying an insulating layer to the second material, wherein the process for preparing the component further comprising the steps of: applying first and second portions of a third material to the insulating layer; applying a fourth material to the first portion of third material, and bonding the fourth material to the first portion of the third material.

Abstract: A permanent split capacitor (PSC) motor includes a stator defining an axis of rotation and a rotor disposed adjacent the stator. The stator includes a start winding, a capacitor electrically coupled in series with the start winding, a first plurality of windings, and a second plurality of windings. The motor includes first and second sets of electrical leads connected respectively to the first plurality of windings and to the second plurality of windings, the first plurality of windings and the second plurality of windings respectively configurated to rotate the motor respectively at a first and second rotational speeds of the motor when mounted respectively to the first machine and to the second machine.

Abstract: An electric motor assembly for pumping a fluid through a fluid cavity includes a stator assembly including a plurality of conduction coils configured to transmit heat energy to the fluid within the fluid cavity and a rotor assembly positioned adjacent the stator assembly to define an axial gap therebetween. The stator assembly is configured to impart a first axial force on the rotor assembly. The electric motor assembly also includes an impeller directly coupled to the rotor assembly opposite the stator assembly such that the rotor assembly and the impeller are configured to rotate about an axis. A fluid channeled by the impeller imparts a second axial force on the impeller. The rotor assembly and the impeller are configured to be submerged in the fluid within the fluid cavity.

Abstract: A system for determining operating conditions of a rotating biological contactor includes a sensor including a first end coupleable to the gearbox assembly of the rotating biological contactor at a radial distance from a rotation axis of a rotatable shaft. The rotatable shaft rotates a plurality of media elements about the rotation axis to treat water within a basin of the rotating biological contactor. The sensor also includes a second end coupleable to a brace to prevent rotation of the sensor and the gearbox assembly when the rotatable shaft is rotated. The sensor further includes a body extending between the first end and the second end. The sensor is configured to detect a load on the body when the rotatable shaft is rotated. The system further includes a controller communicatively coupled to the sensor. The controller is configured to determine a torque of the rotatable shaft based on the load detected by the sensor.

Abstract: An electric motor communication system for use with a fluid moving system is provided. The electric motor communication system includes an electric motor including a wireless communication device configured to transmit and receive wireless signals, and a processing device coupled to the wireless communication device and configured to control the electric motor based at least in part on wireless signals received at the wireless communication device. The electric motor communication system further includes at least one external device configured to communicate wirelessly with the electric motor.

Abstract: A drive circuit for an electric pump motor is provided. The drive circuit includes an inverter and a contactor. The inverter is configured to supply variable frequency current to the electric motor. The contactor is configured to supply the line frequency current to the electric motor.

Abstract: A diagnostic device for an electric motor includes a device memory, a wireless communication interface, and a processor. The interface is coupled to the device memory and retrieves, over a first wireless channel, operating data stored in motor memory on the electric motor. The interface transmits, over the first wireless channel, operating parameters to the electric motor. The operating parameters define a test routine for the electric motor. The test routine, when carried out by the electric motor, generates test data corresponding to the operating parameters and that is written to the motor memory. The interface retrieves, over a second wireless channel, the test data stored in the motor memory. The processor is coupled to the device memory and the interface. The processor processes at least the test data to diagnose the malfunction.

Abstract: An electric motor assembly for pumping a fluid through a fluid cavity includes a stator assembly including a plurality of conduction coils configured to transmit heat energy to the fluid within the fluid cavity. The electric motor assembly also includes a rotor assembly positioned adjacent the stator assembly to define an axial gap therebetween. The electric motor assembly also includes an impeller directly coupled to the rotor assembly opposite the stator assembly such that the rotor assembly and the impeller are configured to rotate about an axis. The rotor assembly and the impeller are configured to be submerged in the fluid within the fluid cavity.

Abstract: A motor controller for a blower in a gas-burning appliance. The motor controller includes a processor configured to receive a measured pressure differential measured by a sensor disposed in an airflow generated by the blower. The processor is configured to compute a motor speed based on the measured pressure differential and a pressure differential set-point for the gas-burning appliance. The processor is configured to operate the blower at the motor speed to drive the measured pressure differential toward the pressure differential set-point.

Abstract: An insulation member for a stator assembly includes a first portion configured to couple to a first stator tooth and a second portion movably coupled to the first portion. The insulation member has a first configuration and a second configuration. The second portion is configured to move relative to the first portion when the insulation member moves between the first configuration and the second configuration. The second portion is configured to extend adjacent a second stator tooth when the first portion is coupled to the first stator tooth and the insulation member is in the second configuration.

Abstract: A drive circuit for a permanent split capacitor (PSC) motor includes an inverter, a solid state switch, and a contactor coupled in parallel with the solid state switch. The inverter is configured to supply variable frequency current to the PSC motor over a first duration. The solid state switch is configured to supply line frequency current to the PSC motor at the expiration of the first duration. The contactor is configured to supply the line frequency current to the PSC motor over a second duration beginning when the contactor closes after expiration of the first duration.