Abstract: The invention relates to a spunbonded nonwoven having crimped multicomponent fibers, wherein a first component of the multicomponent fibers consists of a first thermoplastic polymer material comprising a first thermoplastic base polymer and a second component of the multicomponent fibers consists of a second thermoplastic polymer material comprising a second thermoplastic base polymer that is different from the first base polymer. The at least one of the first polymer material or the second polymer material is a polymer blend that comprises, further to the respective base polymer, between 1 and 10 weight percent of a high melt flow rate polymer that has a melt flow rate of between 600 and 3,000 g/10 min. The fibers have a linear mass density of less than 1.5 denier. The average crimp number of the crimped multicomponent fibers is in the range of at least 5 and preferably at least 8 crimps per cm in the fiber.

Abstract: The invention relates to a method for making a spunbonded high loft nonwoven web comprising crimped multicomponent fibers, the process comprising continuously spinning the fibers, directing the fibers to a spin-belt by deflectors and/or air streams, laying down the fibers on the spinbelt and pre-consolidating the fibers after laydown using one or more pre-consolidation rollers to form a pre-consolidated web, wherein a first component of the fibers comprises a PP homopolymer and a second component of the fibers comprises a PP/PE copolymer, wherein the pre-consolidation rollers are operated at a temperature of smaller 110° C. and/or a linear contact force of smaller 5 N/mm.

Abstract: The invention relates to a fabric comprising at least one high loft spunbond nonwoven layer having crimped multicomponent fibers, wherein a first component of the multicomponent fibers comprises a first polymer A and a second component of the multicomponent fibers comprises a blend of the first polymer A and a second polymer B, wherein the melt flow rate of polymer A is at least 25% higher than the melt flow rate of polymer B and wherein the second component comprises at least 40 wt.-% of polymer B.

Abstract: A blow film line and a method for operating the same relates to improving the flow rate in conventional blow film lines without compromising the production quality. The inner cooling body shows an air outlet path, with a cooling ring being embodied in a height-adjustable fashion, with a controller positioning the cooling ring in a lower area of the inner cooling body for the start-up of the facility. The cooling ring is positioned in the upper area of the air outlet path of the inner cooling body in order to achieve the steady-state production.

Abstract: In a method for manufacturing blown film web on a blown film line, film is heated above the takeoff device and then treated mechanically. This allows the film to be brought from initial heat to an easy-to-process temperature level with little energy. A horizontally oriented treatment roll path is provided between the takeoff and a reversing device is arranged above the takeoff. In both aspects, controlling is performed to achieve a uniform film gauge after stretching.

Abstract: A semifinished product for making a composite fiber molded part is made by first spinning from a row of orifices of a spinning nozzle low-melting fibers of a thermoplastic. These low-melting fibers are then combined into a laminated semifinished product with high-melting reinforcement fibers of the same thermoplastic but having a melting temperature higher than the melting temperature of the low-melting fibers.

Abstract: A dryer for a web of textile material having at least one dryer compartment, in which at least one air-permeable cylinder is rotatably disposed, around which the web of material may partially loop so that heated drying air may flow through the web of material. At least one fan is provided by which humid drying air from the inside the at least one cylinder may be suctioned off from a front-sided opening of the at least one cylinder and discharged as discharge air through a duct. The dryer includes at least one sensor for determining the humidity of the discharge air flow, the data thereof being processed in a control with the initial humidity of the web of material and the humidity of the fresh air flow for closed loop control of the evaporative capacity of the dryer.

Abstract: An mixing section for an extrusion screw has an inlet end and an outlet end as well as alternating wiping lands and barrier lands. The wiping lands have a greater helix angle than the barrier lands. The wiping lands and the barrier lands define inlet channels which narrow toward the outlet end and outlet channels which widen toward the outlet end. A helical pattern of mixing channels is cut into the wiping lands and the barrier lands. The mixing channels may be oriented generally at approximately right angles to the wiping lands and the barrier lands. A portion of the extrudate encounters the inside wall surfaces of the mixing channels and changes direction which improves the mixing of the extrudate.

Abstract: The invention relates to a method for making a spunbonded high loft nonwoven web comprising crimped multicomponent fibers, the process comprising continuously spinning the fibers, directing the fibers to a spin-belt by deflectors and/or air streams, laying down the fibers on the spinbelt and pre-consolidating the fibers after laydown using one or more pre-consolidation rollers to form a pre-consolidated web, wherein a first component of the fibers comprises a PP homopolymer and a second component of the fibers comprises a PP/PE copolymer, wherein the pre-consolidation rollers are operated at a temperature of smaller 110° C. and/or a linear contact force of smaller 5 N/mm.

Abstract: The invention relates to a method for making a spunbonded high loft nonwoven web comprising crimped multicomponent fibers, the process comprising continuously spinning the fibers, directing the fibers to a spin-belt by deflectors and/or air streams, laying down the fibers on the spinbelt and pre-consolidating the fibers after laydown using one or more pre-consolidation rollers to form a pre-consolidated web, wherein a first component of the fibers comprises a PP homopolymer and a second component of the fibers comprises a PP/PE copolymer, wherein the pre-consolidation rollers are operated at a temperature of smaller 110° C. and/or a linear contact force of smaller 5 N/mm.

Abstract: The invention relates to a spunbonded nonwoven having crimped multicomponent fibers, wherein a first component of the multicomponent fibers consists of a first thermoplastic polymer material comprising a first thermoplastic base polymer and a second component of the multicomponent fibers consists of a second thermoplastic polymer material comprising a second thermoplastic base polymer that is different from the first base polymer. The at least one of the first polymer material or the second polymer material is a polymer blend that comprises, further to the respective base polymer, between 1 and 10 weight percent of a high melt flow rate polymer that has a melt flow rate of between 600 and 3000 g/10 min. The fibers have a linear mass density of less than 1.5 denier. The average crimp number of the crimped multicomponent fibers is in the range of at least 5 and preferably at least 8 crimps per cm in the fiber.

Abstract: This invention relates to polypropylene fibers and fabrics containing polypropylene fibers, the fibers comprising propylene polymers comprising at least 50 mol % propylene, said polymers having: a) a melt flow rate (MFR, ASTM 1238, 230° C., 2.16 kg) of about 10 dg/min to about 25 dg/min; b) a dimensionless Stress Ratio/Loss Tangent Index R2 [defined by Eq. (8)] at 190° C. from about 1.5 to about 30; c) an onset temperature of crystallization under flow, Tc,rheol, (as determined by SAOS rheology, 190° C., 1° C./min, where said polymer has 0 wt % nucleating agent present), of at least about 123° C.; d) an average meso run length determined by 13C NMR of at least about 55 or higher; and e) optionally, a loss tangent, tan ?, [defined by Eq. (2)] at an angular frequency of 0.1 rad/s at 190° C. from about 14 to about 70.

Abstract: A calender stack including at least two rollers between which a nip can be formed. The ends of the rollers are supported in rotary fashion in bearings and one of the rollers is stationary and at least one other roller is embodied as an advancing roller and has a first adjusting system by which it is possible to move the bearings of the advancing roller, thus changing the nip. The advancing roller has a respective adjusting system on each of its two bearings and associated with each first adjusting system, a second adjusting system is provided, by which it is possible to adjust an axial offset of the advancing roller relative to the stationary roller.

Abstract: An mixing section for an extrusion screw has an inlet end and an outlet end as well as alternating wiping lands and barrier lands. The wiping lands have a greater helix angle than the barrier lands. The wiping lands and the barrier lands define inlet channels which narrow toward the outlet end and outlet channels which widen toward the outlet end. A helical pattern of mixing channels is cut into the wiping lands and the barrier lands. The mixing channels may be oriented generally at approximately right angles to the wiping lands and the barrier lands. A portion of the extrudate encounters the inside wall surfaces of the mixing channels and changes direction which improves the mixing of the extrudate.

Abstract: A mixing section for an extrusion screw has an inlet end and an outlet end as well as alternating wiping lands and barrier lands. The wiping lands have a greater helix angle than the barrier lands. The wiping lands and the barrier lands define inlet channels which narrow toward the outlet end and outlet channels which widen toward the outlet end. A helical pattern of mixing channels is cut into the wiping lands and the barrier lands. The mixing channels may be oriented generally at approximately right angles to the wiping lands and the barrier lands. A portion of the extrudate encounters the inside wall surfaces of the mixing channels and changes direction which improves the mixing of the extrudate.

Abstract: An apparatus for wetting a material web with a liquid in which the material web is guided in a travel direction through the apparatus, which includes guide means for guiding the material web and application means for applying the liquid to the material web. On the side of the material web oriented away from the application means, a spray guard is provided, which rests directly against the material web.

Abstract: This invention relates to polypropylene fibers and fabrics containing polypropylene fibers, the fibers comprising propylene polymers comprising at least 50 mol % propylene, said polymers having: a) a melt flow rate (MFR, ASTM 1238, 230° C., 2.16 kg) of about 10 dg/min to about 25 dg/min; b) a dimensionless Stress Ratio/Loss Tangent Index R2 [defined by Eq. (8)] at 190° C. from about 1.5 to about 30; c) an onset temperature of crystallization under flow, Tc,rheol, (as determined by SAOS rheology, 190° C., 1° C./min, where said polymer has 0 wt % nucleating agent present), of at least about 123° C.; d) an average meso run length determined by 13C NMR of at least about 55 or higher; and e) optionally, a loss tangent, tan ?, [defined by Eq. (2)] at an angular frequency of 0.1 rad/s at 190° C. from about 14 to about 70.

Abstract: A roller frame including at least two rollers mounted in a housing between which a nip can be formed. The ends of the rollers are supported in rotary fashion in bearings and at least one of the rollers is embodied as an advancing roller and has an adjusting system by which it is possible to move the bearings of the advancing roller, thus changing the nip. The adjusting system has a rack and a pinion whose teeth engage with those of the rack and can be driven to rotate by a motor. It is possible to change the distance between the pinion and the rack by changing the tooth engagement depth between them.

Abstract: A winding device for winding a continuously arriving material web onto a reel, including a contact roller by which the material web can be guided and transferred to the reel in contact with the surface of the contact roller. The contact roller has a support tube and fibers, which protrude from the outside of the support tube and form the surface of the contact roller. The fibers extend essentially perpendicular to a longitudinal axis of the contact roller so that first ends of the fibers are affixed to the support tube and their other free ends define a surface of the contact roller.