Abstract: A method builds a workpiece using an additive manufacturing process, wherein the workpiece is built up by consolidating material in a layer-by-layer manner. The method includes receiving an initial geometric model defining surface geometry of the workpiece, determining workpiece slices to be consolidated as layers of the workpiece during the additive manufacturing process from the initial geometric model, determining adjusted positions of the workpiece slices adjusted from initial positions of the workpiece slices as determined from the initial geometric model, the determination of the adjusted positions based upon warping of the workpiece expected to occur during or after the additive manufacturing process, and building the workpiece using the additive manufacturing process, wherein the workpiece slices are formed in the adjusted positions.

Abstract: A sealed encoder module for mounting onto a machine so as to measure relative displacement of first and second parts of the machine. The sealed encoder module can comprise, a scale, a readhead comprising a scale signal receiver, and an integral protective housing which encapsulates at least the scale and said scale signal receiver. The sealed encoder module can be configured to determine and output diagnostic information regarding a scale signal detected by the readhead.

Abstract: A rotary scale apparatus for an encoder apparatus including a planar disc on which at least one track including scale features is provided, in which the planar disc includes a hole through its centre for receiving a cylindrical shaft, and in which the rotary scale member includes at least three cantilevered spring members which are provided substantially in plane with the planar disc and spaced around the edge of the hole, for engaging with, and radially locating the disc on, a cylindrical shaft inserted therethrough.

Abstract: A method of assembling a device including, taking a casing including a body having an opening and a lid for the opening, locating at least one electronic component within the body; locating a first end of a cable for electrically connecting the electronic component within the body to an external device, and deforming at least one of the body and the lid so as to secure the lid to the body and such that the cable is secured to the casing by the lid.

Abstract: This invention concerns a module for insertion into an additive manufacturing apparatus. The module comprising a frame mountable in a fixed position in the additive manufacturing apparatus, the frame defining a build chamber and a dosing chamber. A build platform is movable in the build chamber for supporting a powder bed during additive manufacturing of a part. A dosing piston is movable in the dosing chamber to push powder from the dosing chamber. A mechanism mechanically links the build platform to the dosing piston such that downward movement of the build platform in the build chamber results in upward movement of the dosing piston in the dosing chamber.

Abstract: An encoder apparatus including a reflective scale and a readhead. The readhead includes at least one light emitting element, at least one sensor and at least one optical device, which together with the scale form an optical system in which the optical device forms an image of an illuminated region of the reflective scale onto the sensor. The system's optical path, from the light emitting element to the sensor, passes through the optical device on its way toward and after reflection from the scale. and includes an unreflected optical path between the light emitting element and the optical device and an unreflected optical path between the optical device and the sensor.

Abstract: An additive manufacturing apparatus including a scanner for directing a laser beam on to layers of flowable material to selectively solidify the material to form an object in a layer-by-layer manner. The scanner includes an optical component operable under the control of a first actuator to reflect the laser beam over a first range of angles in a first dimension and the or a further optical component operable under the control of a second actuator to reflect the laser beam over a second range of angles in the first dimension, wherein the second actuator provides a faster dynamic response but a smaller range of movement of the laser beam than the first actuator.

Abstract: A non-contact tool measurement apparatus is used in a machine tool environment. The apparatus includes a transmitter including a first aperture and a laser for generating light that is emitted from the transmitter through the first aperture towards a tool-sensing region. A receiver includes an optical detector and is arranged to receive light from the tool-sensing region. A processor analyses the light detected by the optical detector to enable the measurement of tools in the tool-sensing region. The laser is capable of generating light having a wavelength of less than 590 nm thereby enabling the size of the first aperture to be reduced resulting in a reduction in contaminant ingress. In one embodiment, the laser generates blue light.

Abstract: An encoder apparatus including a readhead for reading a reflective scale located adjacent the readhead. The readhead includes a circuit board on which a sensor including one or more photodiodes for detecting light reflected from a scale located adjacent the readhead is mounted, and at least one light emitting element. The light emitting element is mounted to the circuit board via a light emitting element support structure which holds the light emitting element away from the circuit board and the sensing plane of the sensor, and at least a part of which extends over the sensor.

Abstract: A selective laser solidification apparatus including; a powder bed onto which powder layers can be deposited, at least one laser module for generating a plurality of laser beams for solidifying the powder material deposited onto the powder bed, a laser scanner for individually steering each laser beam to solidify separate areas in each powder layer, and a processing unit. A scanning zone for each laser beam is defined by the locations on the powder bed to which the laser beam can be steered by the laser scanner. The laser scanner is arranged such that each scanning zone is less than the total area of powder bed and at least two of the scanning zones overlap. The processing unit is arranged for selecting, for at least one powder layers, which laser beam to use to scan an area of the powder layer located within a region wherein the seaming zones overlap.

Abstract: A method for assessing the profile of a tool using a non-contact tool setting apparatus that includes a transmitter for emitting a light beam and a receiver for receiving the beam. The receiver generates a beam intensity signal describing the intensity of received light. The setting apparatus is mounted to a coordinate positioning apparatus that allows the tool to be moved relative to the setting apparatus. The method includes using the coordinate positioning apparatus to move the tool relative to the setting apparatus along a tool inspection path, the tool inspection path being selected so that the light beam is traced substantially along a periphery of the tool to be inspected. Beam intensity data is collected describing the beam intensity signal that is generated by the receiver as the tool inspection path is traversed and analysis of the collected beam intensity data is used to assess the tool profile.

Abstract: A method of manufacturing an article, including using coordinate measuring machine both to obtain three-dimensional point coordinate measurements of first part of article in place and to position a second part of article in predetermined spatial relationship relative to first part in dependence upon measurements of first part. Predetermined spatial relationship is defined in more than three degrees of freedom. Positioning second part relative to first part includes controlling machine to move second part relative to first part in more than three degrees of freedom. Machine is controlled to hold first and second parts in predetermined spatial relationship while performing an operation to fix both parts in predetermined spatial relationship. Second part is not in direct contact with any other part of article when first and second parts are in predetermined spatial relationship, at least not in a manner which would interfere with or influence or affect predetermined spatial relationship.

Abstract: A powder bed fusion apparatus includes a build platform movable in a build sleeve, the build platform for supporting a bed of metal powder, a powder layer formation device for forming layers of metal powder to form the bed, a scanner for directing an energy beam to selected regions of each layer to consolidate the metal powder and a radio-wave generator arranged to surround the metal powder and generate radio waves to heat the metal powder that forms the bed.

Abstract: An additive manufacturing apparatus including a scanner for directing a laser beam on to layers of flowable material to selectively solidify the material to form an object in a layer-by-layer manner. The scanner includes an optical component operable under the control of a first actuator to reflect the laser beam over a first range of angles in a first dimension and the or a further optical component operable under the control of a second actuator to reflect the laser beam over a second range of angles in the first dimension, wherein the second actuator provides a faster dynamic response but a smaller range of movement of the laser beam than the first actuator.

Abstract: A method for generating a measurement cycle for inspecting an object using a measurement probe carried by a coordinate positioning apparatus, computer program and apparatus, wherein the measurement cycle includes a measurement path where the measurement probe moves relative to the object enabling inspection of the object using a series of touch trigger measurements. The method includes defining multiple touch trigger measurement points on the surface of the object.

Abstract: A pallet loader for a positioning apparatus, including at least two pallet bays and at least one intermediate member, arranged such that at least two pallet bays are located on different sides of the intermediate member, such that at least one pallet can be driven i) from one pallet bay to another, and ii) from one pallet bay to a positioning apparatus, in which the apparatus includes cooperating guide features on the underside of the at least one pallet and on one or more of the intermediate member and pallet bays for guiding the pallet along a predetermined path and/or for controlling the rotational orientation of the pallet about a vertical axis, as the pallet moves across the intermediate member/pallet bay.

Abstract: A measurement probe is described that includes a probe body, a stylus that is deflectable relative to the probe body, and a plurality of sensor elements for generating a sensor signal indicative of stylus deflection. An analyser is provided, optionally as part of a trigger unit, to analyse the sensor signals and issues a trigger signal to indicate the stylus has contacted an object. The analyser is arranged to combine a plurality of the sensor signals to generate a resultant deflection signal for comparison to a deflection threshold and is also arranged to detect oscillatory motion of the stylus by analysing at least one of the sensor signals. The analyser only issues a trigger signal when the resultant deflection signal crosses the deflection threshold and no oscillatory motion of the stylus is detected. The measurement probe may be used on a machine tool or other coordinate positioning apparatus.

Abstract: A powder bed fusion additive manufacturing method includes forming layers of powder of a powder bed and exposing the layers to one or more energy beams to melt the powder to form an object. The exposure of each layer to the or each energy beam forms melt pools in a conduction or transition mode with an exposure distance between adjacent exposures within the layer being 40% to 60% of a width of the melt pools generated by the exposures and an offset of exposures between successively melted layers in a direction in which the exposure distance is measured being 40% to 60% of the exposure distance.

Abstract: A method of determining components present in a sample from spectral data obtained from the sample including resolving each of a plurality of models of the spectral data, the plurality of models including models having a different number of component reference spectra selected from a set of predetermined component reference spectra; selecting a one of the plurality of models based upon a model selection criterion and determining one or more components present in the sample based upon the selected model. The model selection criterion includes a measure for each model, which balances improvements in fit quality of the model to the spectral data against a complexity penalty determined from the number of component reference spectrum used in the model.

Abstract: A method of calibrating a contact probe having a deflectable stylus and configured to provide at least one signal which is indicative of the extent of deflection of the stylus, the contact probe being mounted on a coordinate positioning machine which facilitates reorientation of the contact probe about at least one axis. The method includes: taking measurement data obtained with the contact probe positioned at a plurality of different orientations about the at least one axis; and determining from the measurement data at least one gain variation model which models any apparent variation in the gain of the at least one probe signal dependent on the orientation of the contact probe about the at least one axis.