Abstract: A hard-wired measurement device is mountable within an enclosure of a computer-controlled machine tool. The device includes a measurement sensor for measuring objects, such as tools, within the machine tool enclosure and a hard-wired interface module for providing an electrical connection via one or more wires with an associated external interface located outside of the machine tool enclosure. The device further includes a wireless communications module that enables wireless communication with an associated wireless device, such as a spindle probe, located within the machine tool enclosure.

Abstract: A powder bed fusion apparatus and method includes a build platform for supporting a powder bed onto which layers of a powder can be deposited, a scanner for scanning an energy beam over each layer to fuse selected regions of the powder bed and a gas flow circuit for passing a flow of gas over the powder bed. The gas flow circuit includes a filter assembly including a filter housing through which the gas flows, the filter housing containing a granulate, preferably powder, filter medium for filtering particles from the gas flow. The powder filter medium may correspond to powder used to form the powder bed such as being of the same material as the powder used to form the powder bed.

Abstract: A manufacturing system includes: a coordinate positioning machine having a structure moveable within a working volume of the machine, a drive arrangement for moving the structure around the working volume, and a positioning arrangement for determining the position of the structure within the working volume with a first accuracy; and a metrology arrangement to which the machine is removably couplable, such that when the machine is coupled to the metrology arrangement, with the structure being moved by the drive arrangement, the metrology arrangement is able to measure the position of the structure with a second accuracy that is higher than the first accuracy.

Abstract: Neurosurgical apparatus has a guidance device having a guide tube and a neurosurgical instrument for insertion into the guide tube. The inner surface of the guide tube is arranged, for example profiled, to at least partially engage the outer surface of the neurosurgical instrument when inserted therein. The guide tube thus guides the neurosurgical instrument along a predefined path through the guide tube. At least one of the guidance device and the outer surface of the neurosurgical instrument are configured to provide a fluid return path for carrying any fluid displaced from within the guide tube during insertion of the neurosurgical instrument into the guide tube. A seal may also be provided for sealing the fluid return path.

Abstract: A coordinate positioning apparatus having a load bearing structure. The load bearing structure has at least one elongate corner piece providing at least two bearing surfaces, one on each side of the corner, for a carriage moveable along the load bearing structure, and at least one piece of sheet material which extends along the at least one elongate corner piece and provides at least one load bearing facet.

Abstract: An incremental encoder apparatus including: a scale including a series of periodic features defining an optical incremental scale, and at least one magnetic reference mark; and a readhead. The readhead includes at least one incremental sensor configured to detect light from the optical incremental scale and to output at least one signal dependent thereon, and at least two analogue Hall sensors, each including at least two output terminal pairs, and each configured to switch repeatedly between each output terminal pair so as to reduce any inherent offset in the output of the analogue Hall sensor. The apparatus is configured to determine the presence of the reference mark from the outputs of the at least two analogue Hall sensors.

Abstract: An ultrasound probe is described that comprises a transducer for transmitting and receiving ultrasound. The probe also includes a coupling element, such as a spherical ball of self-lubricating or hydrogel material, for contacting and acoustically coupling to an object to be inspected. The ultrasound probe also includes an analyser that is arranged to analyse the ultrasound signal received by the transducer and thereby determine if there is contact between the coupling element, and the surface of an object. The probe can thus be used for internal (ultrasound) inspection of objects as well as measuring the position of points on the surface of the object. The probe may be mountable to a coordinate measuring machine or other moveable platforms.

Abstract: A method assesses the beam profile of a light beam of a non-contact tool setting apparatus, the apparatus including a transmitter for emitting the light beam and a receiver for receiving the light beam. The receiver generates a beam intensity signal describing the intensity of received light. The apparatus is mounted to a machine tool having a spindle that is moveable relative to the non-contact tool setting apparatus. The method includes loading an object having an edge into the spindle of the machine tool and using the machine tool to move the spindle relative to the apparatus so that the edge of the object passes through the light beam. The beam profile of the light beam is then determined using the beam intensity signal generated at a plurality of positions during the step (ii) of moving the edge of the object through the light beam.

Abstract: An additive manufacturing apparatus and corresponding method for building an object by layerwise consolidation of material, where the apparatus includes a build enclosure containing a build support for supporting the object during the build, a material source for providing material to selected locations for consolidation, a radiation device for generating and directing radiation to consolidate the material at the selected locations and an acoustic sensing system. The acoustic sensing system may be arranged to detect acoustic signals generated in the build enclosure by consolidation of the material with the radiation. The acoustic sensing system may be a passive acoustic sensing system arranged to detect acoustic signals generated in the build enclosure that are indicative of at least one condition of the building process and/or the object.

Abstract: A non-contact tool setting apparatus, suitable for use with machine tools and the like, is described in which a transmitter emits light that is received by a receiver. An analysis unit is provided for analysing the light received by the receiver and generating a trigger signal therefrom. The receiver includes an imaging sensor, such as a CMOS or CCD sensor, having a plurality of pixels. The analysis unit generates the trigger signal by analysing the light intensity measured by a first subset of the plurality of pixels. This analysis may involve, for example, determining a resultant received light intensity or performing edge detection. The non-contact tool setting apparatus can thus emulate the operation of a laser based non-contact tool setting apparatus whilst also permitting imaging of cutting tools.

Abstract: A touch trigger probe interface for a machine tool is described that includes a probe communication portion for receiving probe event information from a touch trigger probe. A machine tool communication portion is also provided for outputting probe event information to a numerical controller of the machine tool. The machine tool communication portion outputs the probe event information as digital data packets, for example over a digital data bus. The digital data packets may include a time stamp and/or the touch trigger probe interface may receive timing information from the machine tool. A touch trigger probing system and a machine tool system including the probe interface are also described.

Abstract: A computer implemented method including receiving first sensor data from a first sensor monitoring an additive manufacturing process, the first sensor data including a plurality of first sensor values; receiving second sensor data from a second sensor monitoring the additive manufacturing process, the second sensor data including a plurality of second sensor values. Each first sensor value and each second sensor value is associated with a corresponding time during the additive manufacturing process at which the sensor value was generated. Analysing the first and second sensor data to identify a first and second anomalous event that occurred in the additive manufacturing process and a corresponding first and second anomalous event time. Identifying whether the first anomalous event is a potential cause of second anomalous event based upon the anomalous event times. Generating an output based upon identification that the first anomalous event is a potential cause of second anomalous event.

Abstract: An optical tool measurement device for a machine tool is described. The device includes a light source for directing light towards a tool-sensing region and a sensor for detecting light from the tool-sensing region. A shutter assembly for selectively protecting the sensor from contamination is also provided. The shutter assembly is to provide a closed configuration in which the sensor is covered by the shutter assembly thereby preventing contamination of the sensor and an open configuration in which light can pass to the sensor through a first aperture of the shutter assembly. Furthermore, the shutter assembly is configured to additionally provide a constricted configuration in which light can pass to the sensor through a second aperture of the shutter assembly, the second aperture being smaller than the first aperture. In this manner, the device has enhanced resistance to contaminants, such as swarf and coolant, present in the machine tool environment.

Abstract: A measurement apparatus for mounting within an enclosure of a machine is described. The apparatus includes a measurement device and a protection means for protecting the measurement device from contaminants present within the machine enclosure. The protection means is switchable between at least a first mode that protects the measurement device from contaminants and a second mode that provides less protection of the measurement device from contaminants than the first mode. A contaminant sensor is used for sensing contamination within the machine enclosure and thereby determining when the protection means can adopt the second mode. A corresponding method is also described.

Abstract: A powder bed fusion apparatus for building an object in a layer-by-layer manner includes a build platform movable within a build sleeve to define a build volume, a layer formation device for forming layers of powder across the build volume in a working plane and an irradiation device for irradiating powder in the working plane to selectively fuse the powder. The powder bed fusion apparatus further includes a mechanical manipulator arranged to engage with the object and/or a build substrate, to which the object is attached, to tilt the object in a raised position above the working plane such that powder is freed from the object and deposited at a location above the working plane and/or into the build volume.

Abstract: A method of selecting a scanning sequence of a laser beam in a selective laser solidification process, in which one or more objects are formed layer-by-layer by repeatedly depositing a layer of powder on a powder bed and scanning the laser beam over the deposited powder to selectively solidify at least part of the powder layers, includes determining an order in which areas should be scanned by: projecting a debris fallout zone that would be created when solidifying each area based on a gas flow direction of a gas flow passed over the powder bed; determining whether one or more other areas to be solidified fall within the debris fallout zone; and selecting to solidify the one or more other areas that fall within the debris fallout zone before solidifying the area from which the debris fallout zone has been projected.

Abstract: A non-contact tool measurement apparatus is used in a machine tool environment. The apparatus includes a transmitter including a first aperture and a laser for generating light that is emitted from the transmitter through the first aperture towards a tool-sensing region. A receiver includes an optical detector and is arranged to receive light from the tool-sensing region. A processor analyses the light detected by the optical detector to enable the measurement of tools in the tool-sensing region. The laser is capable of generating light having a wavelength of less than 590 nm thereby enabling the size of the first aperture to be reduced resulting in a reduction in contaminant ingress. In one embodiment, the laser generates blue light.

Abstract: A method of smoothing spectral data recorded by a spectrometer including successively fitting a plurality of spline curves to the spectral data, each spline curve having a different number of knots. A knot position of each knot, other than end point knots, in each spline curve is determined based upon a measure of fit of points of a previously fitted one of the spline curves having fewer knots to the spectral data. The method further includes selecting one of the spline curves as a smoothed data curve of the spectral data based upon a model selection criterion.

Abstract: A method of monitoring an additive manufacturing process, in which an object is built in a layer-by-layer manner by directing a laser beam using at least one movable guiding element of a scanner to solidify selected regions of a material bed. The method includes recording position values generated from a transducer measuring positions of the at least one movable guiding element, recording sensor values generated from a sensor for detecting radiation emitted from the material bed and transmitted to the sensor by the movable guiding element of the scanner, and associating each sensor value with a corresponding one of the position values.

Abstract: A method is described for analysing probe data collected by a scanning probe carried by a machine tool. The probe data is collected as the machine tool moves or scans the scanning probe along a scan path relative to a workpiece. The method includes a step of identifying a property of the scan path used by the machine tool from a characteristic of the collected probe data. In this manner, the scan path can be identified from the probe data alone without having to receive any position data from the machine tool.