Abstract: A dry refractory mix and a method for apply the dry refractory mix to a surface. One aspect of the invention utilizes gunning mixes without cement. The dry refractory mix also may include a setting agent that is homogeneously blended with the refractory mix. In operation, when used with pneumatic systems, dry refractory material is fed into a hopper of a gunnite machine, introduced into an air flow, and conveyed by air through one or more hoses to a nozzle. A liquid binder is introduced into the air flow for mixing with the suspended dry refractory material at or before the nozzle. A fitting, such as a water ring with holes, may be used for injecting the binder into the air flow containing the dry refractory material. The mixed refractory/binder material is discharged through the nozzle for application to a surface.

Abstract: The present invention is directed to a dry phosphate cement mixture and process for manufacture of same. The dry mixture includes at least Al(H.sub.2 PO.sub.4).sub.3, a group IIA metal bonded to oxygen, and an aggregate. The process for manufacturing cement includes associating the dry reagent with a substantially polar solvent, such as water. The total reagent concentration is formulated such that only nominally exothermic reactions are observed. The process accommodates variable setting times and provides resulting concrete which exhibits formidable structural integrity.