Patents Assigned to RES Polyflow LLC
  • Patent number: 11708533
    Abstract: Plastic conversion vessels such as pyrolytic reactors convert plastic waste materials such as polymers, or hydrocarboneous material, or both, via in situ chemical reactions comprising cracking, recombination, reforming, recracking, and the like, to usable chemical compounds such as naphtha, diesel fuel, heavy oil, wax, and the like. Inherent within the polymers and/or carbonaceous material are generally solid, inert residues such as various fillers, pigments, flame retardants, silica, aluminum, talc, glass, clay, and so forth. Such solid inert residues (SIR) must be treated to remove residual volatile organic material therefrom in order to meet acceptable environmental standards and/or limits. A heated dryer for treating the SIR comprises heating units to remove excessive volatile organic material therefrom as when moved along a conveyor that transfers said material to a collection area. The collection area comprises one or more pistons that are capable of compacting and discharging said SIR material.
    Type: Grant
    Filed: August 25, 2021
    Date of Patent: July 25, 2023
    Assignee: RES Polyflow LLC
    Inventors: George W. Strekal, Jay Schabel, Richard A. Schwarz, Mehmet A. Gencer, Richard K. Peterson, Cassten Everidge
  • Patent number: 11118114
    Abstract: A process and an apparatus for pyrolysis of mixed plastic feedstock producing petroleum products are described. In one example, a process for producing petroleum products includes charging feedstock of mixed polymer materials into a reactor apparatus. Heat energy is applied to the feedstock while advancing the feedstock through the reactor apparatus in an anaerobic operation. The energy input to the reactor apparatus is controlled by controlling a temperature gradient within the reactor vessel to produce petroleum gas product. The process involves in situ chemical reactions comprising cracking and recombination reactions that that are controlled to convert solid hydrocarbonaceous portion of the feedstock to molten fluids and gases inside the reactor vessel and to produce gaseous petroleum products which exit the reactor vessel. The separated solid residue from the pyrolysis process is also removed from the reactions vessel.
    Type: Grant
    Filed: February 28, 2020
    Date of Patent: September 14, 2021
    Assignee: RES POLYFLOW LLC
    Inventors: Jay Schabel, Richard A. Schwarz, Charles W. Grispin, Mehmet A. Gencer, Joseph D. Hensel
  • Patent number: 10711202
    Abstract: A process and an apparatus for pyrolysis of mixed plastic feedstock producing petroleum products are described. In one example, a process for producing petroleum products includes charging feedstock of mixed polymer materials into a reactor apparatus. Heat energy is applied to the feedstock while advancing the feedstock through the reactor apparatus in an anaerobic operation. The energy input to the reactor apparatus is controlled by controlling a temperature gradient within the reactor vessel to produce petroleum gas product. The process involves in situ chemical reactions comprising cracking and recombination reactions that that are controlled to convert solid hydrocarbonaceous portion of the feedstock to molten fluids and gases inside the reactor vessel and to produce gaseous petroleum products which exit the reactor vessel. The separated solid residue from the pyrolysis process is also removed from the reactions vessel.
    Type: Grant
    Filed: March 29, 2017
    Date of Patent: July 14, 2020
    Assignee: RES POLYFLOW LLC
    Inventors: Jay Schabel, Richard A. Schwarz, Charles W. Grispin, Mehmet A. Gencer, Joseph D. Hensel
  • Patent number: 8641871
    Abstract: Processes for pyrolyzing hydrocarbonaceous material are provided. A process for pyrolyzing hydrocarbonaceous material includes charging a reactor with a feed material comprising hydrocarbonaceous material, heating the feed material, and collecting liquid product from the reactor which is anaerobic in operation. At least 5% of the organic carbon atoms which are not present in an aromatic ring of a compound of the feed material are present in an aromatic ring of a compound in a liquid portion of the product.
    Type: Grant
    Filed: January 25, 2011
    Date of Patent: February 4, 2014
    Assignee: RES Polyflow LLC
    Inventor: Charles W. Grispin