Abstract: A method to form a field winding for a slotless stator including: forming the first coil group by spirally winding an insulated wire for each coil winding around a mandrel such that each turn of the wire is adjacent a next turn of the wire; after forming the first coil group, axially shifting along the mandrel the insulated wire from a trailing edge of each coil winding to position the wires at a leading edge of each of coil winding in the second coil group; forming the second coil group by spirally winding the insulated wire for each coil winding around a mandrel; removing the mandrel from the wound first and second coil groups; collapsing the wound coil groups to a layer web such that coil winding segments are interleaved; and wrapping the web into a cylinder to form the field winding.

Abstract: A blower includes an electric motor having a shaft, a housing having a housing inlet and a housing outlet between which is defined a flow path for gas, a first impeller having a plurality of blades adapted to accelerate gas tangentially and to direct it radially outward, and a stationary portion. The stationary portion includes a gas flow path defined between an external wall of the motor and a wall of the stationary portion, a first stationary vane structure located downstream of the first impeller, and a shield constructed and arranged to provide a barrier between the first stationary vane structure and the blades of the first impeller to isolate leading edges of the first stationary vane structure from an impeller blade pressure pulse. The flow path is of sufficient width to allow a flow of gas therethrough without introducing excessive pressure drop.

Abstract: A blower includes a housing including an inlet and an outlet, a stationary component provided to the housing, an impeller positioned between the inlet of the housing and the stationary component, and a motor adapted to drive the impeller. The housing and the stationary component cooperate to define a volute that directs air towards the outlet. The housing includes a separating wall constructed and arranged to divide the volute into a high speed airpath region and a low speed airpath region.

Abstract: An impeller and at least a portion of a cooperating peripheral volute may be integrated are integrally injection molded with, concentric outer rotor and inner stator assemblies, respectively, to achieve a low profile precision impeller mechanism based on an improved brushless D.C. motor with low length to diameter ratio and suitable for use in a variety of other applications. A rotating cap has an inner circumference which is molded about an outer ferromagnetic back ring that in turn supports a rotor magnet having a number of poles of alternating polarity and separated by a relatively small cylindrical air gap from a fixed stator assembly. The fixed stator assembly is integrally molded into a base housing having a bearing support that extends upwardly through the center of the stator assembly and that is rotatably coupled to a rotating shaft that extends downwardly from the center of the rotating cap.

Abstract: A blower includes an electric motor having a shaft, a housing having a housing inlet and a housing outlet between which is defined a flow path for gas, a first impeller having a plurality of blades adapted to accelerate gas tangentially and to direct it radially outward, and a stationary portion. The stationary portion includes a gas flow path defined between an external wall of the motor and a wall of the stationary portion, a first stationary vane structure located downstream of the first impeller, and a shield constructed and arranged to provide a barrier between the first stationary vane structure and the blades of the first impeller to isolate leading edges of the first stationary vane structure from an impeller blade pressure pulse. The flow path is of sufficient width to allow a flow of gas therethrough without introducing excessive pressure drop.

Abstract: A blower for providing a supply of air at positive pressure in the range of approximately 2 cm H2O to 30 cm H2O includes a motor, at least one impeller, and a stationary component. The stationary component includes an inlet and an outlet. The motor, the impeller, the inlet and outlet are co-axial.

Abstract: An impeller and at least a portion of a cooperating peripheral volute may be integrated into, and preferably are integrally injection molded with, concentric outer rotor and inner stator assemblies, respectively, to achieve a low profile precision impeller mechanism based on an improved brushless d.c. motor with low length (L) to diameter (D) ratio and suitable for use in a variety of other applications. In one practical embodiment of such a motor, a rotating cap has an inner circumference which is molded about an outer ferromagnetic back ring that in turn supports a permanently magnetized ring shaped rotor magnet having a number of poles of alternating polarity defined about its inner circumference and separated by a relatively small cylindrical air gap from the outwardly projecting radially oriented selectively magnetized poles of a fixed stator assembly. In one exemplary embodiment, the rotor may have 8 poles and the stator may have 9 poles.

Abstract: A method to form a field winding for a slotless stator including: forming the first coil group by spirally winding an insulated wire for each coil winding around a mandrel such that each turn of the wire is adjacent a next turn of the wire; after forming the first coil group, axially shifting along the mandrel the insulated wire from a trailing edge of each coil winding to position the wires at a leading edge of each of coil winding in the second coil group; forming the second coil group by spirally winding the insulated wire for each coil winding around a mandrel; removing the mandrel from the wound first and second coil groups; collapsing the wound coil groups to a layer web such that coil winding segments are interleaved; and wrapping the web into a cylinder to form the field winding.

Abstract: A backspill prevention apparatus prevents water from a humidifier portion of a positive airway pressure (PAP) device from reaching a blower motor of a PAP device. The backspill prevention apparatus can include a variety of different devices, and is placed somewhere along an air passageway between a blower motor and a humidifier portion of a PAP device.