Patents Assigned to Revolaze, LLC
  • Patent number: 11001090
    Abstract: A method is provided of generating a pattern image used to form a pattern on a surface of a fabric using laser irradiation. A plurality of parameters associated with laser irradiation units are input into a user interface. The parameters include an area parameter, a laser irradiation unit density parameter, optionally a discontinuity parameter, and a dye removal parameter. A plurality of laser irradiation units arranged in a pattern area of a user interface based on computer processing of the inputted plurality of parameters is received for viewing at the user interface. The laser irradiation units collectively establish the pattern image for viewing by the user.
    Type: Grant
    Filed: October 15, 2019
    Date of Patent: May 11, 2021
    Assignee: RevoLaze, LLC
    Inventors: Darryl J. Costin, Jr., Heath Colwell
  • Patent number: 10900167
    Abstract: A method of scribing abrasion aesthetics, patterns, images, serial numbers, ply markings and/or other information, such as sizing or care information, on fabric such as denim, before or during the fabric cutting process is provided. The method comprises loading the panel abrasion software, pattern marker software, and fabric scribing software; placing the fabric on a flat surface under at least one laser; laser scribing ply numbers, serial labels, fabric markers, and panel abrasions on the fabric; cutting the fabric into fabric lengths; spreading the pre-abraded and pre-marked fabric lengths on top of each other to create multiple plies in precise alignment; cutting shaped panels along the lines of the pattern marker with a conventional knife, laser, or other appropriate cutting tool; and stacking the abraded, labeled and shaped panels robotically or manually for sewing.
    Type: Grant
    Filed: October 22, 2019
    Date of Patent: January 26, 2021
    Assignee: RevoLaze, LLC
    Inventors: Ralph Bernarr Tharpe, Darryl J. Costin, Jr.
  • Patent number: 10711397
    Abstract: Dyeing of yarn to create indigo colored outer ring surrounding a white core. The techniques describe ways to keep the white core.
    Type: Grant
    Filed: April 18, 2019
    Date of Patent: July 14, 2020
    Assignee: Revolaze, LLC
    Inventors: Ken Kiser, Darryl Costin, Jr., Darryl Costin, Sr.
  • Patent number: 10618334
    Abstract: A method of scribing a graphic on a material is provided, in which laser output is applied to the material. The laser output is moved relative to the material at a high speed greater than 10 m per second, and at a high power greater than 500 W, to scribe a graphic on a surface of the material. Also provided is a system for scribing a graphic on a material. The method and system of the invention are especially useful in the scribing of building materials.
    Type: Grant
    Filed: January 23, 2018
    Date of Patent: April 14, 2020
    Assignee: RevoLaze, LLC
    Inventors: Darryl J. Costin, Sr., Darryl J. Costin, Jr., Kimberly L. Ripley
  • Patent number: 10508388
    Abstract: Dyeing of yarn to create indigo colored outer ring surrounding a white core. The techniques describe ways to keep the white core.
    Type: Grant
    Filed: April 6, 2018
    Date of Patent: December 17, 2019
    Assignee: Revolaze, LLC
    Inventors: Ken Kiser, Heath Colwell, Darryl Costin
  • Patent number: 10450694
    Abstract: A method of scribing abrasion aesthetics, patterns, images, serial numbers, ply markings and/or other information, such as sizing or care information, on fabric such as denim, before or during the fabric cutting process is provided. The method comprises loading the panel abrasion software, pattern marker software, and fabric scribing software; placing the fabric on a flat surface under at least one laser; laser scribing ply numbers, serial labels, fabric markers, and panel abrasions on the fabric; cutting the fabric into fabric lengths; spreading the pre-abraded and pre-marked fabric lengths on top of each other to create multiple plies in precise alignment; cutting shaped panels along the lines of the pattern marker with a conventional knife, laser, or other appropriate cutting tool; and stacking the abraded, labeled and shaped panels robotically or manually for sewing.
    Type: Grant
    Filed: August 27, 2015
    Date of Patent: October 22, 2019
    Assignee: RevoLaze, LLC
    Inventors: Ralph Bernarr Tharpe, Darryl J. Costin, Jr.
  • Patent number: 10442233
    Abstract: A method is provided of generating a pattern image used to form a pattern on a surface of a fabric using laser irradiation. A plurality of parameters associated with laser irradiation units are input into a user interface. The parameters include an area parameter, a laser irradiation unit density parameter, optionally a discontinuity parameter, and a dye removal parameter. A plurality of laser irradiation units arranged in a pattern area of a user interface based on computer processing of the inputted plurality of parameters is received for viewing at the user interface. The laser irradiation units collectively establish the pattern image for viewing by the user.
    Type: Grant
    Filed: March 18, 2016
    Date of Patent: October 15, 2019
    Assignee: RevoLaze, LLC
    Inventors: Darryl J. Costin, Jr., Heath Colwell
  • Patent number: 9873277
    Abstract: A method of scribing a graphic on a material is provided, in which laser output is applied to the material. The laser output is moved relative to the material at a high speed greater than 10 m per second, and at a high power greater than 500 W, to scribe a graphic on a surface of the material. Also provided is a system for scribing a graphic on a material. The method and system of the invention are especially useful in the scribing of building materials.
    Type: Grant
    Filed: June 14, 2016
    Date of Patent: January 23, 2018
    Assignee: RevoLaze, LLC
    Inventors: Darryl J. Costin, Sr., Darryl J. Costin, Jr., Kimberly L. Ripley
  • Patent number: 9364920
    Abstract: A method of scribing a graphic on a material is provided, in which laser output is applied to the material. The laser output is moved relative to the material at a high speed greater than 10 m per second, and at a high power greater than 500 W, to scribe a graphic on a surface of the material. Also provided is a system for scribing a graphic on a material. The method and system of the invention are especially useful in the scribing of building materials.
    Type: Grant
    Filed: December 30, 2014
    Date of Patent: June 14, 2016
    Assignee: RevoLaze, LLC
    Inventors: Darryl J. Costin, Darryl J. Costin, Jr., Kimberly L. Ripley
  • Patent number: 9050686
    Abstract: A method of creating an easily torn material using laser etching, as well as articles produced therefrom is provided. As opposed to standard perforations, a laser is used to etch a line in a sheet of material. The line allows the material to be easily torn by a user, yet exhibits enough tensile strength to prevent tearing during regular use.
    Type: Grant
    Filed: September 17, 2010
    Date of Patent: June 9, 2015
    Assignee: RevoLaze, LLC
    Inventors: Darryl J. Costin, Sr., Darryl J. Costin, Jr., Kimberly L. Ripley
  • Patent number: 8921732
    Abstract: A method of scribing a graphic on a material is provided, in which laser output is applied to the material. The laser output is moved relative to the material at a high speed greater than 10 m per second, and at a high power greater than 500 W, to scribe a graphic on a surface of the material. Also provided is a system for scribing a graphic on a material. The method and system of the invention are especially useful in the scribing of building materials.
    Type: Grant
    Filed: June 12, 2008
    Date of Patent: December 30, 2014
    Assignee: Revolaze, LLC
    Inventors: Darryl J. Costin, Darryl J. Costin, Jr., Kimberly L. Costin
  • Publication number: 20140010999
    Abstract: A painted surface is processed by a laser beam to remove at least one layer of paint. The surface that is exposed may be the raw substrate material, e.g., wood or wood laminate, or may be another painted surface. The laser may engrave a pattern, e.g. a wood grain pattern.
    Type: Application
    Filed: September 10, 2013
    Publication date: January 9, 2014
    Applicant: RevoLaze,LLC
    Inventors: Darryl J. COSTIN, Darryl J. Costin, JR., Richard C. Fishburn
  • Patent number: 8529775
    Abstract: A painted surface is processed by a laser beam to remove at least one layer of paint. The surface that is exposed may be the raw substrate material, e.g., wood or wood laminate, or may be another painted surface. The laser may engrave a pattern, e.g. a wood grain pattern.
    Type: Grant
    Filed: February 20, 2008
    Date of Patent: September 10, 2013
    Assignee: Revolaze, LLC
    Inventors: Darryl J Costin, Darryl Costin, Jr., Richard C. Fishburn