Abstract: A method is provided of generating a pattern image used to form a pattern on a surface of a fabric using laser irradiation. A plurality of parameters associated with laser irradiation units are input into a user interface. The parameters include an area parameter, a laser irradiation unit density parameter, optionally a discontinuity parameter, and a dye removal parameter. A plurality of laser irradiation units arranged in a pattern area of a user interface based on computer processing of the inputted plurality of parameters is received for viewing at the user interface. The laser irradiation units collectively establish the pattern image for viewing by the user.
Abstract: A method of scribing abrasion aesthetics, patterns, images, serial numbers, ply markings and/or other information, such as sizing or care information, on fabric such as denim, before or during the fabric cutting process is provided. The method comprises loading the panel abrasion software, pattern marker software, and fabric scribing software; placing the fabric on a flat surface under at least one laser; laser scribing ply numbers, serial labels, fabric markers, and panel abrasions on the fabric; cutting the fabric into fabric lengths; spreading the pre-abraded and pre-marked fabric lengths on top of each other to create multiple plies in precise alignment; cutting shaped panels along the lines of the pattern marker with a conventional knife, laser, or other appropriate cutting tool; and stacking the abraded, labeled and shaped panels robotically or manually for sewing.
Type:
Grant
Filed:
October 22, 2019
Date of Patent:
January 26, 2021
Assignee:
RevoLaze, LLC
Inventors:
Ralph Bernarr Tharpe, Darryl J. Costin, Jr.
Abstract: A method of scribing a graphic on a material is provided, in which laser output is applied to the material. The laser output is moved relative to the material at a high speed greater than 10 m per second, and at a high power greater than 500 W, to scribe a graphic on a surface of the material. Also provided is a system for scribing a graphic on a material. The method and system of the invention are especially useful in the scribing of building materials.
Type:
Grant
Filed:
January 23, 2018
Date of Patent:
April 14, 2020
Assignee:
RevoLaze, LLC
Inventors:
Darryl J. Costin, Sr., Darryl J. Costin, Jr., Kimberly L. Ripley
Abstract: A method of scribing abrasion aesthetics, patterns, images, serial numbers, ply markings and/or other information, such as sizing or care information, on fabric such as denim, before or during the fabric cutting process is provided. The method comprises loading the panel abrasion software, pattern marker software, and fabric scribing software; placing the fabric on a flat surface under at least one laser; laser scribing ply numbers, serial labels, fabric markers, and panel abrasions on the fabric; cutting the fabric into fabric lengths; spreading the pre-abraded and pre-marked fabric lengths on top of each other to create multiple plies in precise alignment; cutting shaped panels along the lines of the pattern marker with a conventional knife, laser, or other appropriate cutting tool; and stacking the abraded, labeled and shaped panels robotically or manually for sewing.
Type:
Grant
Filed:
August 27, 2015
Date of Patent:
October 22, 2019
Assignee:
RevoLaze, LLC
Inventors:
Ralph Bernarr Tharpe, Darryl J. Costin, Jr.
Abstract: A method is provided of generating a pattern image used to form a pattern on a surface of a fabric using laser irradiation. A plurality of parameters associated with laser irradiation units are input into a user interface. The parameters include an area parameter, a laser irradiation unit density parameter, optionally a discontinuity parameter, and a dye removal parameter. A plurality of laser irradiation units arranged in a pattern area of a user interface based on computer processing of the inputted plurality of parameters is received for viewing at the user interface. The laser irradiation units collectively establish the pattern image for viewing by the user.
Abstract: A method of scribing a graphic on a material is provided, in which laser output is applied to the material. The laser output is moved relative to the material at a high speed greater than 10 m per second, and at a high power greater than 500 W, to scribe a graphic on a surface of the material. Also provided is a system for scribing a graphic on a material. The method and system of the invention are especially useful in the scribing of building materials.
Type:
Grant
Filed:
June 14, 2016
Date of Patent:
January 23, 2018
Assignee:
RevoLaze, LLC
Inventors:
Darryl J. Costin, Sr., Darryl J. Costin, Jr., Kimberly L. Ripley
Abstract: A method of scribing a graphic on a material is provided, in which laser output is applied to the material. The laser output is moved relative to the material at a high speed greater than 10 m per second, and at a high power greater than 500 W, to scribe a graphic on a surface of the material. Also provided is a system for scribing a graphic on a material. The method and system of the invention are especially useful in the scribing of building materials.
Type:
Grant
Filed:
December 30, 2014
Date of Patent:
June 14, 2016
Assignee:
RevoLaze, LLC
Inventors:
Darryl J. Costin, Darryl J. Costin, Jr., Kimberly L. Ripley
Abstract: A method of creating an easily torn material using laser etching, as well as articles produced therefrom is provided. As opposed to standard perforations, a laser is used to etch a line in a sheet of material. The line allows the material to be easily torn by a user, yet exhibits enough tensile strength to prevent tearing during regular use.
Type:
Grant
Filed:
September 17, 2010
Date of Patent:
June 9, 2015
Assignee:
RevoLaze, LLC
Inventors:
Darryl J. Costin, Sr., Darryl J. Costin, Jr., Kimberly L. Ripley
Abstract: A method of scribing a graphic on a material is provided, in which laser output is applied to the material. The laser output is moved relative to the material at a high speed greater than 10 m per second, and at a high power greater than 500 W, to scribe a graphic on a surface of the material. Also provided is a system for scribing a graphic on a material. The method and system of the invention are especially useful in the scribing of building materials.
Type:
Grant
Filed:
June 12, 2008
Date of Patent:
December 30, 2014
Assignee:
Revolaze, LLC
Inventors:
Darryl J. Costin, Darryl J. Costin, Jr., Kimberly L. Costin
Abstract: A painted surface is processed by a laser beam to remove at least one layer of paint. The surface that is exposed may be the raw substrate material, e.g., wood or wood laminate, or may be another painted surface. The laser may engrave a pattern, e.g. a wood grain pattern.
Type:
Application
Filed:
September 10, 2013
Publication date:
January 9, 2014
Applicant:
RevoLaze,LLC
Inventors:
Darryl J. COSTIN, Darryl J. Costin, JR., Richard C. Fishburn
Abstract: A painted surface is processed by a laser beam to remove at least one layer of paint. The surface that is exposed may be the raw substrate material, e.g., wood or wood laminate, or may be another painted surface. The laser may engrave a pattern, e.g. a wood grain pattern.
Type:
Grant
Filed:
February 20, 2008
Date of Patent:
September 10, 2013
Assignee:
Revolaze, LLC
Inventors:
Darryl J Costin, Darryl Costin, Jr., Richard C. Fishburn