Patents Assigned to Reynolds Metals Company
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Patent number: 7000520Abstract: A slide cutter assembly for use in sectioning lengths of a packaging material drawn from a roll. The device includes an elongated and shaped body. A first roll supporting portion is located at a first end of said body and a second roll supporting portion is likewise located at a second end of the body. A cutter assembly extends from a selected lengthwise extending edge of the body and upon which an unwound length of the packaging material comes into contact. The cutter assembly incorporates a traversable blade for sectioning from the roll the length of packaging material. The roll of packaging typically comes in a generally elongated and three-dimensional shaped packaging, the cutter device being constructed so that it may be supported within an interior defined by the packaging and upon first mounting the roll between the first and second roll supporting portions.Type: GrantFiled: June 12, 2003Date of Patent: February 21, 2006Assignee: Reynolds Metals CompanyInventors: Monica Stautner Nichols, William H. Grassel, G. Douglas Powell, Richard W. Rider, Jeffrey M. Shoup, Jean Ann Skiles, Robert J. Speer, Frank R. Micle, David Plank
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Patent number: 6936318Abstract: A multi-layered pouch capable of holding pharmaceutical related items. The pouch includes first and second sides engaged along a plurality of extending and interconnected edges thereof and in order to define a hermetically sealed interior for holding the items. Each of the sides exhibits a multi-layered construction including an outer high density polymer film, coated with a clay material, a lower density polymer film secured to an exposed side of the high density polymer film, a metal foil layer secured to an exposed inner facing side of the lower density film, and a sealant resin layer secured to an exposed facing side of the foil layer. In use, the pouch exhibits tear resistant properties and such as which prevents a child from biting into and opening the pouch.Type: GrantFiled: September 17, 2003Date of Patent: August 30, 2005Assignee: Reynolds Metals CompanyInventor: Patrick H. Dent
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Patent number: 6915620Abstract: A shrink tunnel assembly for wrapping an article with polymeric shrink film includes a shrink tunnel having a heating zone, and conveyor means for carrying an article to the heating zone and away from it. While in the heating zone, polymeric shrink film covering an article avoids contacting any solid surface, thereby protecting the article from marring and destruction.Type: GrantFiled: May 10, 2002Date of Patent: July 12, 2005Assignee: Reynolds Metals CompanyInventor: Jerry L. Williams
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Patent number: 6902639Abstract: A solvent-based adhesive is used to form a continuous, adhesively bonded and welded seam at the longitudinal edge portions of plastic film which have been overlapped. First, a bead of the adhesive is disposed on the edge portion of a web of film passing over an applicator roll. Next, as the film moves between the applicator roll and nip rolls, the adhesive dissolves a portion of the film to form a longitudinal channel having a generally semicircular cross-section. Then the edge portion is overlapped onto the other edge portion with the bead of adhesive between them. Finally the overlapped edge portions are squeezed between the nip rolls, so that the adhesive exudes laterally outward from the groove and is distributed smoothly between the overlapped edge portions, until the adhesive and dissolved film form a uniform band having a rounded hat-shaped cross-sectional profile.Type: GrantFiled: January 23, 2003Date of Patent: June 7, 2005Assignee: Reynolds Metals CompanyInventors: Alexander Perelman, David Jonathan DeFoggi
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Patent number: 6697171Abstract: A process for adjusting the content of a digitized image file used in printing an interlaced image on a lenticular lens material to substantially eliminate ghosting effects which might otherwise occur when the printed image is viewed by an observer. A pixel address within the image file is selected, as is a preselected number of pixel addresses adjacent the selected address on both sides thereof. Percent color values contained at each of the addresses within the resulting range of addresses are added together and the result divided by the total number of addresses to compute an average color percent value. The percent color value at the selected address is compared with the computed average and is changed by a predetermined amount if the percent color value is greater or less than the computed average. The revised percent color value is then stored at the selected address. The process is repeated for each pixel address within the file.Type: GrantFiled: December 23, 1999Date of Patent: February 24, 2004Assignee: Reynolds Metals CompanyInventors: Steven M. Carter, Steven J. Clemens, Michael P. O'Leary
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Patent number: 6696511Abstract: A non-stick polymer coated aluminum foil and method of making it. The polymer coating composition comprises a silicone resin, a silicone release agent, a silicone curing agent, a hindered phenol antioxidant and a solvent. The method of making the non-stick polymer coated aluminum foil includes applying the polymer coating composition on at least a portion of one side of the aluminum foil and partially curing the coating composition to allow handling and future processing of the coated aluminum foil without blocking of the coating composition. The curing of the coating composition is completed by heating the coated aluminum foil in bulk.Type: GrantFiled: May 9, 2002Date of Patent: February 24, 2004Assignee: Reynolds Metals CompanyInventor: Bruce Robbins
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Patent number: 6692805Abstract: A three-layer microwaveable, plastic wrap having a core layer between a cling layer and a release layer is disclosed, along with a method for making the plastic wrap. The cling layer comprises a base resin and an effective amount of a tackifier to provide sufficient cling to different surfaces such as, for example, glass, plastic, ceramic, stainless steel laminated cardboard, and aluminum. The release layer includes an effective amount of an anti-blocking agent to facilitate dispensing of the wrap from a dispensing roll.Type: GrantFiled: July 31, 2001Date of Patent: February 17, 2004Assignee: Reynolds Metals CompanyInventor: Douglas D. Bonke
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Patent number: 6656295Abstract: A free machining aluminum alloy contains an effective amount of one or more high melting point constituents that provide enhanced machining capability. The high melting point constituents occupy from about 0.1 to about 3.0 volume percent of the aluminum alloy. The constituents can be any material that is essentially insoluble in the aluminum alloy matrix so as to form a discontinuity and one that will resist deformation during machining to enhance the formation of voids between the matrix and the free machining constituents. The constituents include elements, nitrides, oxides, borides, carbides, silicides, aluminides and combinations thereof that have a high melting point and high strength and low solubility in aluminum at the elevated temperature so that the constituents resist deformation during the machining operation. The free machining aluminum alloy can be formed as a workpiece and subjected to any machining operation.Type: GrantFiled: March 27, 2002Date of Patent: December 2, 2003Assignee: Reynolds Metals CompanyInventor: Subhasish Sircar
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Patent number: 6656296Abstract: An aluminum alloy article containing the alloying amounts of iron, silicon, manganese, titanium, and zinc has controlled levels of iron and manganese to produce an alloy article that combines excellent corrosion resistant with good formability. The alloy article composition employs a controlled ratio of manganese to iron and controlled total amounts of iron and manganese to form intermetallic compounds in the final alloy article. The electrolytic potential of the intermetallic compounds match the aluminum matrix of the article to minimize corrosion. The levels of iron and manganese are controlled so that the intermetallic compounds are present in a volume fraction that allows the alloy article to be easily formed. The aluminum alloy composition is especially adapted for extrusion processes, and tubing that are used in heat exchanger applications.Type: GrantFiled: August 20, 2002Date of Patent: December 2, 2003Assignee: Reynolds Metals CompanyInventors: Baolute Ren, Subhasish Sircar, William A. Cassada, III
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Patent number: 6623693Abstract: An aluminum alloy composition consists essentially of controlled amounts of iron, silicon, copper, manganese, magnesium, titanium, zinc, zirconium, and free machining elements with the balance being aluminum and incidental impurities. The alloy provides improvements in combined strength, corrosion resistance, machinability, and brazeability. A component or article made from the aluminum alloy can be machined to the right configuration and can be brazed to another component to form a high quality brazed joint. In addition, the article can withstand corrosive environments and has the necessary mechanical properties to interface with other components. The alloy is adapted for particular use as a component in a heat exchanger assembly, such as a connector block having one or more machined surfaces or passageways.Type: GrantFiled: November 17, 2000Date of Patent: September 23, 2003Assignee: Reynolds Metals CompanyInventor: Subhahish Sircar
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Patent number: 6544658Abstract: A non-stick polymer coated aluminum foil and method of making it. The method of making a non-stick polymer coated aluminum foil comprising applying a curable polymer coating composition on at least a portion of one side of an aluminum foil and partially curing the coating composition to allow handling and further processing of the coated aluminum foil without blocking of the coating composition. The curing of the coating composition is completed by heating the coated aluminum foil in bulk. The polymer coating composition may include a cross-linkable polyester.Type: GrantFiled: May 14, 2001Date of Patent: April 8, 2003Assignee: Reynolds Metals CompanyInventor: Bruce Robbins
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Patent number: 6503446Abstract: An aluminum alloy composition includes controlled amounts of iron, manganese, zinc, zirconium, vanadium, and titanium to effectively inhibit grain growth during exposure to elevated temperatures while maintaining extrudability and corrosion resistance. The composition is especially adapted for use as micro-multivoid tubing for brazed heat exchanger applications and has a post-braze grain structure that is more resistant to intergranular corrosion so as to reduce or eliminate heat exchanger failures during service.Type: GrantFiled: July 13, 2000Date of Patent: January 7, 2003Assignee: Reynolds Metals CompanyInventors: Baolute Ren, Subhasish Sircar, William A. Cassada, III
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Patent number: 6458224Abstract: An aluminum alloy article containing the alloying amounts of iron, silicon, manganese, titanium, and zinc has controlled levels of iron and manganese to produce an alloy article that combines excellent corrosion resistant with good formability. The alloy article composition employs a controlled ratio of manganese to iron and controlled total amounts of iron and manganese to form intermetallic compounds in the final alloy article. The electrolytic potential of the intermetallic compounds match the aluminum matrix of the article to minimize corrosion. The levels of iron and manganese are controlled so that the intermetallic compounds are present in a volume fraction that allows the alloy article to be easily formed. The aluminum alloy composition is especially adapted for extrusion processes, and tubing that are used in heat exchanger applications.Type: GrantFiled: May 3, 2000Date of Patent: October 1, 2002Assignee: Reynolds Metals CompanyInventors: Baolute Ren, Subhasish Sircar, William A. Cassada, III
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Patent number: 6455148Abstract: The present invention relates to an improved composite panel that is suitable for architectural and display applications and an advantageous method for making the composite panel. The composite panel comprises a foamed plastic core and two metallic skin layers bonded to the plastic core. The composite panel exhibits an effective bond strength sufficient to prevent peeling of the skin layers under normal use conditions, at least one visually flat surface substantially free of surface defects, and a stiffness to weight ratio of at least about 500 lbf-in/lbm/ft2.Type: GrantFiled: July 7, 2000Date of Patent: September 24, 2002Assignee: Reynolds Metals CompanyInventors: Robert Preston Spears, Burwell Lewis Lafoon, Jr., Joe C. Peace, Jr., Karl-Heinz Johannes Reilmann
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Patent number: 6423164Abstract: A method of producing aluminum alloy sheet product includes casting a slab or ingot, homogenizing the cast slab, and hot rolling the homogenized slab to provide an intermediate gauge product. The temperature and other operating parameters of the hot rolling process are controlled so that the temperature of the ingot at the beginning of hot rolling is maintained at a temperature between 925° F. (496° C.) and 1025° F. (552° C.), and the temperature of the intermediate gauge product exiting the hot rolling step is between about 500° F. (260° C.) and 600° F. (316° C.). The intermediate gauge product is then subjected to a cold reduction of 45% to 70%, annealed, and cold rolled to final gauge.Type: GrantFiled: November 17, 1995Date of Patent: July 23, 2002Assignee: Reynolds Metals CompanyInventors: J. Daniel Bryant, Robert M. Ramage, Armand J. Beaudoin, Hidetoshi Uchida, Hideo Yoshida
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Patent number: 6423417Abstract: A non-stick polymer coated aluminum foil and method of making it. The polymer coating composition comprises a silicone resin, a silicone release agent, a silicone curing agent, a hindered phenol antioxidant and a solvent. The method of making the non-stick polymer coated aluminum foil includes applying the polymer coating composition on at least a portion of one side of the aluminum foil and partially curing the coating composition to allow handling and future processing of the coated aluminum foil without blocking of the coating composition. The curing of the coating composition is completed by heating the coated aluminum foil in bulk.Type: GrantFiled: May 24, 2000Date of Patent: July 23, 2002Assignee: Reynolds Metals CompanyInventor: Bruce Robbins
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Patent number: 6416598Abstract: A free machining aluminum alloy contains an effective amount of one or more high melting point constituents that provide enhanced machining capability. The high melting point constituents occupy from about 0.1 to about 3.0 volume percent of the aluminum alloy. The constituents can be any material that is essentially insoluble in the aluminum alloy matrix so as to form a discontinuity and one that will resist deformation during machining to enhance the formation of voids between the matrix and the free machining constituents. The constituents include elements, nitrides, oxides, borides, carbides, silicides, aluminides and combinations thereof that have a high melting point and high strength and low solubility in aluminum at the elevated temperature so that the constituents resist deformation during the machining operation. The free machining aluminum alloy can be formed as a workpiece and subjected to any machining operation.Type: GrantFiled: April 20, 1999Date of Patent: July 9, 2002Assignee: Reynolds Metals CompanyInventor: Subhasish Sircar
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Patent number: 6409966Abstract: One free machining aluminum alloy includes bismuth as a free machining elemental constituent that functions as a discontinuity in the aluminum alloy matrix rather than a low melting point compound. Using bismuth in weight percents of the total composition ranging between 0.1% and 3.0% improves both machinability and mechanical properties. The bismuth can act as a substitute for another free machining constituent in a free machining aluminum alloy or can be added to an aluminum alloy to improve its machinability. Another free machining aluminum alloy has bismuth and tin as free machining constituents for improved machining. When using bismuth and tin, the bismuth ranges between 0.1 and 3.0% by weight and the tin ranges between 0.1 and 1.5% by weight.Type: GrantFiled: May 23, 2000Date of Patent: June 25, 2002Assignee: Reynolds Metals CompanyInventor: Subhasish Sircar
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Patent number: 6361211Abstract: A heat insulating filler is mixed into the attachment layer of a resealable closure mechanism for a package. A heat and pressure sealing process is used to attach the closure profile to a resealable package. A heat-sealing bar is used to apply a heat load into the attachment layer causing the attachment layer to fuse with the film of the package. The heat insulating filler insulates the profile layer from the heat load to prevent distorting or melting of the profile layer. The heat insulating filler also supports the profile members perpendicular to their respective base strips to facilitate opening and closing of the resealable package.Type: GrantFiled: January 16, 1998Date of Patent: March 26, 2002Assignee: Reynolds Metal CompanyInventor: Paul Tilman
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Patent number: 6322647Abstract: Methods of improving the corrosion resistance and hot working productivity of AA7000 series aluminum alloys include, in one mode, the steps of treating a stock material to form a globular microstructure, preferably by a thermal conversion treatment, and subsequently hot working the treated stock material, quenching it and aging it. The globular microstructure permits increasing the hot working rate to attain T6 properties using only a T5 temper practice and without adverse effect on the surface of the hot worked product as a result of the increased hot working rate. Consequently, an acceptable product is made at a significantly lower cost due to the increased hot working rates and fewer processing steps. The method also improves the corrosion resistance, particularly exfoliation corrosion resistance, of the product such that corrosion resistance generally attainable using only a T7 temper practice is achieved using only a T5 temper practice.Type: GrantFiled: October 9, 1998Date of Patent: November 27, 2001Assignee: Reynolds Metals CompanyInventors: Rajeev G. Kamat, Subhasish Sircar