Patents Assigned to Rheon Automatic Machinery Co.
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Patent number: 5281120Abstract: An apparatus for producing croissants with fillings includes a filling-depositing stage for depositing a filling on a croissant dough piece that is being conveyed in a downstream direction, a rolling-up preparation stage positioned downstream of the filling-depositing stage for raising the croissant dough piece at its leading edge and simultaneously turning the leading edge backward to be folded in the upstream direction to thereby cover the filling, and a rolling-up stage positioned downstream of the rolling-up preparation stage for rolling up the croissant dough piece.Type: GrantFiled: January 4, 1993Date of Patent: January 25, 1994Assignee: Rheon Automatic Machinery Co., Ltd.Inventors: Michio Morikawa, Sadao Ueno
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Patent number: 5272962Abstract: A method and apparatus for producing a sheet of dough, wherein powdered materials, including flour, yeast, sugar, and fats and oils, for making bread, are mixed with particles of ice, such that the particles of ice do not melt, to make them into a dough mixture. The dough mixture is formed into a continuous belt-like dough mixture having a uniform width and thickness such that the particles of ice do not melt, and then the particles of ice are melted to make the belt-like dough mixture hydrated. Finally continuous hydrated belt-like dough mixture is stretched so that a continuous sheet of dough having a gluten network is provided.Type: GrantFiled: November 12, 1992Date of Patent: December 28, 1993Assignee: Rheon Automatic Machinery Co., Ltd.Inventors: Minoru Kageyama, Yasuo Torikata
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Patent number: 5266341Abstract: A method and apparatus for supplying a uniform strip of bread dough is provided in which a dough mass flows downward from a dough hopper, a dough portion of the flowing dough mass is laterally spread on an outlet conveyor having a weighing table, dough portions are cut and divided from the dough mass into dough pieces when a predetermined degree of the spread of the dough mass is detected by a dough-detecting device, simultaneously the weight of the dough piece is measured, the dough piece is then transferred from the outlet conveyor to a supply conveyor, the divided dough pieces are arranged on the supply conveyor at intervals proportionate to the weights of the dough pieces, and they are stretched to make a strip of bread dough. It has a uniform width and thickness, and is uniform in weight throughout the entire part of the strip of bread dough. Therefore, dough products cut and formed from this strip of bread dough are of a high quality.Type: GrantFiled: November 13, 1992Date of Patent: November 30, 1993Assignee: Rheon Automatic Machinery Co., Ltd.Inventors: Michio Morikawa, Koichi Hirabayashi
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Patent number: 5246363Abstract: An apparatus is disclosed for stretching and thinning dough. This apparatus consists of a plurality of conveyors 2,3, which are disposed in series so that the traveling speed of the downstream conveyor 3 is higher than that of the upstream conveyor 2, a roller 5 that reciprocates over a given distance 1.sub.2 transverse to the traveling direction of the dough, while reciprocating over a given distance 1.sub.1 in the traveling direction, and a roller 4 that reciprocates over a given distance 1.sub.1 in the traveling direction in synchronism with the transverse roller. The number of reciprocating strokes and the speed of both rollers are regulated to obtain a sheet of high quality dough with a uniform texture.Type: GrantFiled: October 15, 1992Date of Patent: September 21, 1993Assignee: Rheon Automatic Machinery Co., Ltd.Inventors: Michio Morikawa, Torahiko Hayashi
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Patent number: 5232713Abstract: An apparatus is disclosed for continuously dividing bread dough. The apparatus consists of a dough hopper, vertical conveyors mounted on the side walls of the hopper, a dough outlet provided at the bottom of the hopper located under the vertical conveyors, a divider having cutting knives for dividing the dough, a weighing conveyor provided under the divider for weighing the dough discharged through the weighing conveyor, and a control means for controlling the timing in the discharging operation of the weighing conveyor according to the weight of the dough. The weight of the divided dough is instantly and successively weighed, while the period to keep the outlet open is controlled so that a belt-like sheet of dough, with sections of a uniform weight, is continuously produced.Type: GrantFiled: July 16, 1992Date of Patent: August 3, 1993Assignee: Rheon Automatic Machinery Co., Ltd.Inventors: Michio Morikawa, Koichi Hirabayashi, Torahiko Hayashi
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Patent number: 5225209Abstract: A dough-stretching roller apparatus is provided to produce a continuous web of dough in a process to manufacture confectionery and bread. The apparatus includes a pair of upper rollers and a pair of lower rollers, a sensor that measures the width of the dough that contacts the lower rollers, and a controller that controls a motor driving the upper rollers in response to a signal from the sensor. The controller increases the rotational speed of the upper rollers when the sensors detect that the width of dough is less than a preset width while the controller decreases the rotational speed of the upper rollers when the sensors detect that the width of the dough is greater than the preset width. Thus, even if the quantity of dough supplied from a hopper is unstable, the stable production of a stretched web of dough having a constant volume over its length can be continued.Type: GrantFiled: November 20, 1992Date of Patent: July 6, 1993Assignee: Rheon Automatic Machinery Co., Ltd.Inventor: Torahiko Hayashi
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Patent number: 5223277Abstract: An improved apparatus for cutting an enveloped body, which consists of an assembly having at least three circumferentially disposed cutting members, each cutting member having at least two sliding surfaces. The cutting members are assembled in sliding contact with each other such that the sliding surfaces of adjacent cutting members are slidable along each other so as to form or close a central opening surrounded by the cutting members. The opening is opened and closed for cutting the enveloped body passing therethrough. One sliding surface of a cutting member forms a convex surface, and the other sliding surface forms a concave surface complementary to the convex surface, so that the convex surface of a cutting member slides on the concave surface of an adjacent cutting member.Type: GrantFiled: November 2, 1992Date of Patent: June 29, 1993Assignee: Rheon Automatic Machinery Co., Ltd.Inventors: Masahiko Watanabe, Kazuyoshi Onoguchi, Yasunori Tashiro
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Patent number: 5219592Abstract: A dough sheet laminating apparatus is provided to fold a dough sheet and feed it to the following line. The apparatus includes a feeding conveyor that supplies a dough sheet, a swinging mechanism located below the feeding conveyor, and a conveying device to feed the laminated dough sheet to the following line. The swinging mechanism includes a plurality of horizontal rollers that are substantially parallel to each other. The adjacent rollers rotate in opposite directions. When the dough sheet is supplied by the feeding device to the swinging mechanism, the dough sheet is supported on each roller and is fed by the rotation of each roller to the conveying device. When the swinging mechanism is swung, the dough sheet is folded on the conveying device.Type: GrantFiled: August 6, 1991Date of Patent: June 15, 1993Assignee: Rheon Automatic Machinery Co., Ltd.Inventors: Koichi Hirabayashi, Yasunori Tashiro
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Patent number: 5204123Abstract: An apparatus is disclosed for producing a continuous belt-like sheet of bread dough. The apparatus includes a dough hopper, vertical conveyors mounted on the facing side walls of the hopper, a dough outlet provided at the bottom of the hopper, and a pair of discharging rolls constituting part of the dough outlet, facing each other, and which are rotated so as to downwardly pass the bread dough passing therebetween. The width of the outlet and the peripheral speed of the discharging rolls are controllable so that a high-quality sheet of bread dough is continuously produced, while the gel structure of the dough is maintained uninjured.Type: GrantFiled: October 1, 1991Date of Patent: April 20, 1993Assignee: Rheon Automatic Machinery Co., Ltd.Inventor: Torahiko Hayashi
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Patent number: 5200203Abstract: An apparatus is provided for quantitatively dividing bread dough. The apparatus includes a hopper having vertical side walls. The internal space surrounded by the walls has the same horizontal sectional area at any position along the vertical walls. The apparatus also includes a pair of vertical conveyors extending along the side walls. A dough outlet is formed in the bottom wall of the hopper. A dividing device is located in close proximity to the dough outlet. When the dough is continuously and quantitatively divided by the dividing device into small pieces, the vertical conveyors are driven at a speed of X m/min. in line with the speed of the dough flowing downward on its same level. Each of the dough pieces is then conveyed toward the shaping station. Thus the dough can be quantitatively divided so that a high quality dough is obtained without the gel structure of the gluten being destroyed.Type: GrantFiled: February 3, 1992Date of Patent: April 6, 1993Assignee: Rheon Automatic Machinery Co., Ltd.Inventor: Torahiko Hayashi
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Patent number: 5196223Abstract: The method of producing pie dough by stretching a pie dough sheet, laminating the dough sheet by alternately folding it in two opposite directions normal to its traveling direction, stretching the laminated dough sheet, and, if necessary, repeating the laminating and stretching processes. The degree of stretching in the lateral direction of the dough sheet is adjusted to be higher than that in the lengthwise direction and the staggered slits are formed in the dough sheet in the traveling direction of the sheet so that when the pie dough is thereafter baked, fillings therein can be seen through the openings of the slits.Type: GrantFiled: December 27, 1991Date of Patent: March 23, 1993Assignee: Rheon Automatic Machinery Co., Ltd.Inventor: Yasuhiro Nakamura
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Patent number: 5190770Abstract: An improved apparatus for cutting and shaping a spherical body of a sticky material, composed of an assembly consisting of a number of rotary polygonal members for collectively forming an enclosure at the center thereof to cut and shape the material passing through the enclosure, each of the members with curved side surfaces being associated such that the enclosure is confined through the exposed part of the curved side surfaces of the polygonal members which pivotally swing to open and close the enclosure, and that the tip of each of the polygonal members tracks the exposed curved side surface of the adjacent polygonal member to scrape off the material adhering thereto, and each of the polygonal members having a uniform thickness that is thick enough to preclude the member from wedging into the material and that decreases toward the tip thereof, so that substantially spherical products can be continuously produced without generating any difficulty caused by the material adhering to the cutting members or byType: GrantFiled: July 18, 1991Date of Patent: March 2, 1993Assignee: Rheon Automatic Machinery Co., Ltd.Inventor: Yasunori Tashiro
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Patent number: 5182124Abstract: A method and apparatus for producing a sheet of dough, wherein powdered materials, including flour, yeast, sugar, and fats and oils, for making bread, are mixed with particles of ice, such that the particles of ice do not melt, to make them into a dough mixture. The dough mixture is formed into a continuous belt-like dough mixture having a uniform width and thickness such that the particles of ice do not melt, and then the particles of ice are melted to make the belt-like dough mixture hydrated. Finally continuous hydrated belt-like dough mixture is stretched so that a continuous sheet of dough having a gluten network is provided.Type: GrantFiled: April 22, 1991Date of Patent: January 26, 1993Assignee: Rheon Automatic Machinery Co., Ltd.Inventors: Minoru Kageyama, Yasuo Torikata
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Patent number: 5178891Abstract: A method and apparatus is disclosed for stretching and thinning dough. This apparatus consists of a plurality of conveyors 2,3, which are disposed in series so that the traveling speed of the downstream conveyor 3 is higher than that of the upstream conveyor 2, a roller 5 that reciprocates over a given distance 1.sub.2 transverse to the traveling direction of the dough, while reciprocating over a given distance 1.sub.1 in the traveling direction, and a roller 4 that reciprocates over a given distance 1.sub.1 in the traveling direction in synchronism with the transverse roller. The number of reciprocating strokes and the speed of both rollers are regulated to obtain a sheet of high quality dough with a uniform texture.Type: GrantFiled: September 17, 1991Date of Patent: January 12, 1993Assignee: Rheon Automatic Machinery Co., Ltd.Inventors: Michio Morikawa, Torahiko Hayashi
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Patent number: 5169664Abstract: An apparatus for spacing and orienting croissant dough pieces has a dough-spacing device located at the position where the dough pieces are transferred from the upstream conveyor to the downstream conveyor, which dough-spacing device places the dough pieces apart from one another in the feeding direction on the downstream conveyor in a staggered manner, and a reorienting device for turning the dough pieces, with one side of each dough piece at right angles to the feeding direction of the downstream conveyor. The dough pieces are thus spaced apart from one another without increasing the conveyor width. The dough pieces are also fed to a downstream rolling-up apparatus after ensuring that the relevant side of each of the dough pieces is perpendicular to the feeding direction.Type: GrantFiled: April 3, 1992Date of Patent: December 8, 1992Assignee: Rheon Automatic Machinery Co., Ltd.Inventors: Sadao Ueno, Yasunori Tashiro
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Patent number: 5164201Abstract: An apparatus for stretching dough including serially arranged conveyors, the most downstream conveyor being driven faster than all upstream conveyors, a reciprocating roller disposed above and spaced from the surfaces of the conveyors, and a roller driving mechanism coupled to the roller such that the average peripheral speed of the roller is equal to the conveying speed of the downstream conveyor.Type: GrantFiled: July 20, 1990Date of Patent: November 17, 1992Assignee: Rheon Automatic Machinery Co., Ltd.Inventor: Torahiko Hayashi
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Patent number: 5158792Abstract: A method and apparatus is disclosed for continuously dividing bread dough. The apparatus consists of a dough hopper, vertical conveyors mounted on the side walls of the hopper, a dough outlet provided at the bottom of the hopper located under the vertical conveyors, a divider having cutting knives for dividing the dough, a weighing conveyor provided under the divider for weighing the dough discharged through the weighing conveyor, and a control means for controlling the timing in the discharging operation of the weighing conveyor according to the weight of the dough. The weight of the divided dough is instantly and successively weighed, while the period to keep the outlet open is controlled so that a belt-like sheet of dough, with sections of a uniform weight, is continuously produced.Type: GrantFiled: July 10, 1991Date of Patent: October 27, 1992Assignee: Rheon Automatic Machinery Co., Ltd.Inventors: Michio Morikawa, Koichi Hirabayashi, Torahiko Hayashi
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Patent number: 5154941Abstract: A method and an apparatus for stretching dough are provided. The method includes the steps of disposing upstream and downstream conveyors serially, driving the downstream conveyor faster than the upstream conveyor, disposing a roller above and spaced apart from the conveyors, rotating the roller, and reciprocating the roller a predetermined distance over the conveyors conveying the dough to uniformly stretch it to a desired thickness. The apparatus is provided to work the method.Type: GrantFiled: December 26, 1990Date of Patent: October 13, 1992Assignee: Rheon Automatic Machinery Co., Ltd.Inventor: Torahiko Hayashi
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Patent number: 5153010Abstract: An improved apparatus for cutting and shaping a spherical material, including an assembly consisting of a number of rotary polygonal members for forming and closing an opening at their center to pass the material through the opening and cut and shape it. Each of the members has curved sides that abut each other when the members close the opening. The first side has a convex surface, and the second side has a concave surface. Each member is associated with each other such that the tip of each member tracks the convex surface of an adjacent member and when the members close the opening, the convex surface engages the concave surface so that substantially spherical products bearing no uneven flower patterns on their outer cover can be produced without any interruption of the operation of the apparatus caused by powder burning and sticking to the polygonal members.Type: GrantFiled: April 12, 1991Date of Patent: October 6, 1992Assignee: Rheon Automatic Machinery Co., Ltd.Inventors: Yasunori Tashiro, Kazuyoshi Onoguchi
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Patent number: 5151024Abstract: Apparatus for stretching dough is provided, by which bread dough or confectionery dough is continuously and smoothly stretched by linearly reciprocating a roller over the surface of the part of the dough that is continuously conveyed by a downstream conveyor of a pair of conveyors, one a downstream conveyor and other an upstream conveyor, while the roller rolls on the dough, without destroying the gluten tissue of the dough, and while determining the conveying speed of the upstream conveyor in response to the change of the thickness of the dough to be stretched, thereby obtaining, in one operation, a desired and uniform dough thickness from the continuously supplied dough material.Type: GrantFiled: December 6, 1990Date of Patent: September 29, 1992Assignee: Rheon Automatic Machinery Co., Ltd.Inventor: Torahiko Hayashi