Abstract: The invention provides a particulate size reduction system including a grinding chamber, a center shaft defining an axis of rotation and configured for rotational motion within the grinding chamber, a wheel assembly mounted on the center shaft and at least one swing hammer mounted on the wheel assembly. The at least one swing hammer preferably includes a base portion having a first end having a mounting portion for attachment to a wheel assembly of a material treatment system, a second end, an inboard portion proximate the mounting and an outboard portion proximate the second end. The swing hammer also preferably includes a wear pad disposed on the base portion that preferably includes an interrupted surface to improve wear resistance of the swing hammer.

Abstract: The invention provides a particulate size reduction system including a grinding chamber, a center shaft defining an axis of rotation and configured for rotational motion within the grinding chamber, a wheel assembly mounted on the center shaft and at least one swing hammer mounted on the wheel assembly. The at least one swing hammer preferably includes a base portion having a first end having a mounting portion for attachment to a wheel assembly of a material treatment system, a second end, an inboard portion proximate the mounting and an outboard portion proximate the second end. The swing hammer also preferably includes a wear pad disposed on the base portion. The wear pad preferably substantially covers a face of the base portion. The wear pad preferably extends from a point proximate the second end of the base portion toward the first end of the base portion to a location proximate the mount.

Abstract: The invention provides a loading system for a vertical material size reduction system including a pressure frame configured and adapted to be attached to at least one roller wheel assembly of the vertical material size reduction system. The loading system also includes at least one hydraulic cylinder operably connected to the pressure frame. The hydraulic cylinder is configured and adapted to apply a force to the pressure frame to apply pressure through the at least one roller wheel assembly to a grinding table of the vertical material size reduction system. The invention also provides a kit and a method for retrofitting a vertical material size reduction system accordingly.

Abstract: The invention provides a crusher block assembly for a particulate size reduction system including a crusher block having an inboard face configured and adapted to cooperate with a swing hammer in a crusher chamber of a particulate size reduction system to crush particulate, and an outboard face for receiving an adjustment mechanism. The crusher block assembly also includes an adjustment mechanism joined to the outboard face on the crusher block. The adjustment mechanism is configured and adapted to adjust the position of the crusher block along a direction between an inboard location and an outboard location within the crusher chamber. The invention also provides a method of adjusting clearance between a swing hammer and a crusher block in a particulate size reduction system.

Abstract: Devices and systems for transporting a material suspended in a fluid, e.g., pulverized coal, that can be assembled about a rotary element are disclosed. The devices and systems comprise a first portion or half of a fan wheel assembly, a second portion or half of a fan wheel assembly, and a plurality of splice plates for connecting the first portion of the fan wheel assembly to the second portion of the fan wheel assembly about the rotary element. Methods of manufacturing and assembling the sectionalized devices and systems are also provided.

Abstract: Devices and systems for transporting a material suspended in a fluid, e.g., pulverized coal, that can be assembled about a rotary element are disclosed. The devices and systems comprise a first portion or half of a fan wheel assembly, a second portion or half of a fan wheel assembly, and a plurality of splice plates for connecting the first portion of the fan wheel assembly to the second portion of the fan wheel assembly about the rotary element. Methods of manufacturing and assembling the sectionalized devices and systems are also provided.

Abstract: The present invention is directed to, among other things, a grinding and impeller clip for attaching to a wheel assembly mounted for rotational motion within a grinding chamber of a coal pulverizer, wherein the clip has an arcuate cross sectional profile and a protective layer on its upper surface.

Abstract: The present invention is directed to, among other things, a stationary peg for securing within a grinding chamber of a coal pulverizer, wherein the stationary peg includes a base portion having a front surface with a groove defined therein and an elongate portion extending from the front surface of the base portion. A layer of a protective material is disposed on the upper surface of the elongate portion and at least a portion of the layer extends into the groove defined in the front surface of the base portion.

Abstract: The present invention is directed to, among other things, a grinding chamber side liner for attaching to the interior of a coal pulverizer housing that includes an overhanging rim for covering gaps between parts installed adjacently with respect to each other within the housing.

Abstract: The present invention is directed to, among other things, a classifier assembly for mounting on the center shaft of a rotary coal pulverizer which includes a labyrinthian sealing arrangement operatively associated with the shaft for limiting the egress of unacceptably large coal particles from the pulverizer.

Abstract: The present invention is directed to, among other things, a grinding and impeller clip for attaching to a wheel assembly mounted for rotational motion within a grinding chamber of a coal pulverizer, wherein the clip has an arcuate cross sectional profile and a protective layer on its upper surface.

Abstract: The present invention is directed to, among other things, a classifier assembly for mounting on the center shaft of a rotary coal pulverizer which includes a labyrinthian sealing arrangement operatively associated with the shaft for limiting the egress of unacceptably large coal particles from the pulverizer.

Abstract: Systems, methods and apparatus are provided for introducing one or more unblocking materials into solid fuel conditioning equipment at predetermined locations and intervals to prevent the occurrence of, or to treat the existence of at least one solid fuel blockage within the equipment, wherein introduction of the one or more unblocking materials is based on or triggered by an assessment of whether there is an actual or impending partial or complete blockage of solid fuel within the conditioning equipment, and wherein such assessment is made by measuring pressure within the solid fuel conditioning equipment and then comparing the measurement(s) against a baseline pressure.