Abstract: A downhole drilling motor includes a motor housing having an inner bore and an outer surface. A power section includes a stator elastomer at least partially disposed within the inner bore of the motor housing. A bearing section includes an upper bearing at least partially disposed within the inner bore of the motor housing. The motor housing further includes an opening extending from the inner bore to the outer surface to provide a bypass fluid path for a fluid in the inner bore. The opening is disposed on the motor housing between a lower end of the stator elastomer and an upper end of the upper bearing. The bypass fluid path allows the downhole drilling motor to accommodate a higher flow rate of a fluid through the stator elastomer of the power section than through the upper bearing of the bearing section.

Abstract: An oscillation reduction tool configured to prevent or reduce high frequency torsional oscillation by torsionally decoupling a rotary steerable system from a bottom hole assembly, which includes a drilling motor. The tool may convert high frequency torsional oscillation into an internal axial movement without axial displacement of the tool's outer housing. The oscillation reduction tool may flatten an amplitude of high frequency torsional oscillation spikes throughout a spring arrangement. The mechanical energy associated with the internal axial movement is reduced through an internal shock absorbing mechanism, such as fluid movement through a nozzle or annular space. The oscillation reduction tool functions to reduce high frequency torsional oscillation independent of the weight on the bit of the drill string.

Abstract: A downhole drilling motor includes a motor housing having an inner bore and an outer surface. A power section includes a stator elastomer at least partially disposed within the inner bore of the motor housing. A bearing section includes an upper bearing at least partially disposed within the inner bore of the motor housing. The motor housing further includes an opening extending from the inner bore to the outer surface to provide a bypass fluid path for a fluid in the inner bore. The opening is disposed on the motor housing between a lower end of the stator elastomer and an upper end of the upper bearing. The bypass fluid path allows the downhole drilling motor to accommodate a higher flow rate of a fluid through the stator elastomer of the power section than through the upper bearing of the bearing section.

Abstract: A downhole drilling motor includes a motor housing having an inner bore and an outer surface. A power section includes a stator elastomer at least partially disposed within the inner bore of the motor housing. A bearing section includes an upper bearing at least partially disposed within the inner bore of the motor housing. The motor housing further includes an opening extending from the inner bore to the outer surface to provide a bypass fluid path for a fluid in the inner bore. The opening is disposed on the motor housing between a lower end of the stator elastomer and an upper end of the upper bearing. The bypass fluid path allows the downhole drilling motor to accommodate a higher flow rate of a fluid through the stator elastomer of the power section than through the upper bearing of the bearing section.

Abstract: A drilling assembly includes a power section with a housing that rotates in a first direction at a drill string rotation rate. An output rotates a drill bit through a transmission shaft in the first direction at a rotor rotation rate relative to the housing. A bent housing between the power section and the drill bit rotates in a second direction at a variable rotation rate relative to the power housing. The transmission shaft extends through the bent housing. A mechanical brake system adjusts the bent housing's variable rotation rate. The bent housing rotates relative to the wellbore in a rotary mode, but not in a sliding mode. The sliding mode maintains the drill bit's direction and inclination while the drill string rotates. In all modes, the drill bit's rotation rate is the sum of the drill string rate and the rotor rate relative to the power housing.

Abstract: An integrated bearing section includes a mandrel partially disposed within a housing. The bearing section includes spherical members disposed between the mandrel's outer surface and the housing's inner surface. A radial bearing portion is formed by spherical members disposed partially within grooves and engaging a flat profile opposing surface. The grooves may be in the mandrel's outer surface, an outer surface of a mandrel sleeve, the housing's inner surface, or an outer radial bearing's inner surface. The flat profile opposing surface may be on an outer radial bearing's inner surface, the housing's inner surface, the mandrel's outer surface, or a mandrel sleeve's outer surface. A thrust bearing portion is formed by spherical members disposed partially within grooves in two opposing surfaces, such as the mandrel's outer surface or a mandrel sleeve's outer surface, and the housing's inner surface or an outer thrust bearing's inner surface.

Abstract: A mud-lubricated bearing section including a seal assembly for directing a fluid flowing through a mud-lubricated bearing into a central bore of a mandrel. At least one mud-lubricated bearing is positioned in an annular space between the mandrel and a housing. The seal assembly directs the fluid from the annular space through a mandrel fluid port into the mandrel central bore. The seal assembly seals the annular space, and includes a piston, a plug, and a chamber between the piston and the plug. The piston is configured for axial movement relative to the mandrel and the housing, while the plug is axially fixed relative to the mandrel and/or the housing. The chamber is configured to contain a lubricating fluid. The piston includes inner and outer seals. The plug includes a lower seal and a passage allowing the fluid from the chamber to reach the lower seal for lubrication.

Abstract: A vibration assembly includes a valve above a rotor and stator. The rotor rotates within the stator as fluid flows therethrough. The valve includes a rotating valve segment, which rotates with the rotor, and a non-rotating valve segment each including at least one fluid passage. In an open position, the fluid passages of the valve segments are aligned and a fluid flows through the valve. In a restricted position, the fluid passages of the valve segments are partially or completely unaligned, thereby creating a pressure pulse that is transmitted through the drill string or coiled tubing above the valve. The valve may further include an inner sleeve and an outer sleeve surrounding the non-rotating valve segment. The inner and outer sleeves allow axial sliding but prevent rotation of the non-rotating valve segment. The assembly may further include a lower thrust bearing at a lower end of the rotor.

Abstract: A downhole vibration assembly includes a valve positioned above a rotor that is disposed at least partially within a stator. The rotor is operatively suspended within an inner bore of a housing and configured to rotate within the stator as a fluid flows through the vibration assembly. The valve includes a rotating valve segment and a stationary valve segment each including at least one fluid passage. The rotating valve segment rotates with a rotation of the rotor. In an open position, the fluid passages of the valve segments are aligned and a fluid flows through the valve. In a restricted position, the fluid passages of the valve segments are partially or completely unaligned, thereby temporarily restricting the fluid flow through the valve to create a pressure pulse. The unobstructed pressure pulse is transmitted through the drill string or coiled tubing above the valve.

Abstract: A downhole tool includes a valve assembly and a shock absorbing assembly. The valve assembly includes a valve spring operatively connected to a valve body. The shock absorbing assembly includes a spring operatively connected to a shock absorbing body having a fluid passage therethrough. The valve body is configured to selectively engage the shock absorbing body to create a fluid tight seal over the fluid passage in a first position, and to allow a fluid flow through the fluid passage in a second position. The repeated movement cycle of the selective engagement between the valve body and the shock absorbing body generates a pressure pulse or a varying pressure differential across the downhole tool. The repeated movement cycle is powered by a fluid flow. The tool may be selectively activated and deactivated.